Study on the effects of tool design and process parameters on the robustness of deep drawing
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
Standard
Material Forming, ESAFORM 2024: the 27th International ESAFORM Conference on Material Forming - ESAFORM 2024 - held in Toulouse (France), at the Pierre Baudis Convention Center between 24-26th April, 2024. ed. / Anna Carla Araujo; Arthur Cantarel; France Chabert; Adrian Korycki; Philippe Olivier; Fabrice Schmidt. Millersville: MaterialsResearchForum LLC, 2024. p. 1488-1497 (Materials Research Proceedings; Vol. 41).
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
Harvard
APA
Vancouver
Bibtex
}
RIS
TY - CHAP
T1 - Study on the effects of tool design and process parameters on the robustness of deep drawing
AU - Heinzel, Christine
AU - Thiery, Sebastian
AU - Ben Khalifa, Noomane
N1 - Conference code: 27
PY - 2024
Y1 - 2024
N2 - In metal forming manufacturing processes, parameter fluctuations and an incomplete understanding of the process can lead to an undesirable deviation of the product properties from the required specifications and, therefore, affect the robustness of the process. In deep drawing, defects such as cracks and wrinkling can be linked to uncertainties within the process- and tool design parameters. To investigate the combined effects of these parameters on the quality of the finished product, simulation models are used to study the effects of parameter changes on the product quality. With the purpose of studying the effects of significant process and tool design parameters on the deep drawing process, a numerical parameter study is carried out based on a modular tool which allows for an investigation of process parameter variations within an adjustable parameter range of tool radii. While the material draw-in and the maximum punch force are used as quality indicators of the deep-drawing process, it could be shown that the elongation of the absolute length of the finished part can be used as an additional indicator for material thinning when observing the effects of the punch shoulder and die shoulder radii on the process robustness.
AB - In metal forming manufacturing processes, parameter fluctuations and an incomplete understanding of the process can lead to an undesirable deviation of the product properties from the required specifications and, therefore, affect the robustness of the process. In deep drawing, defects such as cracks and wrinkling can be linked to uncertainties within the process- and tool design parameters. To investigate the combined effects of these parameters on the quality of the finished product, simulation models are used to study the effects of parameter changes on the product quality. With the purpose of studying the effects of significant process and tool design parameters on the deep drawing process, a numerical parameter study is carried out based on a modular tool which allows for an investigation of process parameter variations within an adjustable parameter range of tool radii. While the material draw-in and the maximum punch force are used as quality indicators of the deep-drawing process, it could be shown that the elongation of the absolute length of the finished part can be used as an additional indicator for material thinning when observing the effects of the punch shoulder and die shoulder radii on the process robustness.
KW - Deep Drawing
KW - Material Draw-In
KW - Modular Tool
KW - Robustness
KW - Engineering
UR - http://www.scopus.com/inward/record.url?scp=85195974421&partnerID=8YFLogxK
U2 - 10.21741/9781644903131-165
DO - 10.21741/9781644903131-165
M3 - Article in conference proceedings
AN - SCOPUS:85195974421
T3 - Materials Research Proceedings
SP - 1488
EP - 1497
BT - Material Forming, ESAFORM 2024
A2 - Araujo, Anna Carla
A2 - Cantarel, Arthur
A2 - Chabert, France
A2 - Korycki, Adrian
A2 - Olivier, Philippe
A2 - Schmidt, Fabrice
PB - MaterialsResearchForum LLC
CY - Millersville
T2 - 27th International ESAFORM Conference on Material Forming - ESAFORM 2024
Y2 - 24 April 2024 through 26 April 2024
ER -