Study of hot forging behavior of as-cast Mg-3Al-1Zn-2Ca alloy towards optimization of its hot workability

Research output: Journal contributionsJournal articlesResearchpeer-review

Authors

  • K. Suresh
  • K. P. Rao
  • Y. V.R.K. Prasad
  • N. Hort
  • K. U. Kainer

Mg-3Al-1Zn-2Ca (AZX312) alloy has been forged in the temperature range of 350-500°C and at speeds in the range of 0.01-10mms-1 to produce a rib-web shape with a view to validate the processing map and study the microstructural development. The process was simulated through finite-element method to estimate the local and average strain rate ranges in the forging envelope. The processing map exhibited two domains in the following ranges: (1) 350-450°C/0.0003-0.05s-1 and (2) 450-500°C/0.03-0.7s-1 and these represent dynamic recrystallization (DRX) and intercrystalline cracking, respectively. The optimal workability condition according to the processing map is 425-450°C/0.001-0.01s-1. A wide flow instability regime occurred at higher strain rates diagonally across the map, which caused flow localization that should be avoided in forming this alloy. The experimental load-stroke curves correlated well with the simulated ones and the observed microstructural features in the forged components matched with the ones predicted by the processing map.

Original languageEnglish
JournalMaterials and Design
Volume57
Pages (from-to)697-704
Number of pages8
ISSN0264-1275
DOIs
Publication statusPublished - 05.2014
Externally publishedYes

    Research areas

  • Ca addition, Hot forging, Magnesium alloy, Processing map
  • Engineering