Closed-loop control of product geometry by using an artificial neural network in incremental sheet forming with active medium

Research output: Journal contributionsJournal articlesResearchpeer-review

Authors

A strategy to adjust the product geometry autonomously through an online control of the manufacturing process in incremental sheet forming with active medium is presented. An axial force sensor and a laser distance sensor are integrated into the process setup to measure the forming force and the product height, respectively. Experiments are conducted to estimate the bulging behavior for different pre-determined tool paths. An artificial neural network is consequently trained based on the experimental data to continuously predict the pressure levels required to control the final product height. The predicted pressure is part of a closed-loop control to improve the geometrical accuracy of formed parts. Finally, experiments were conducted to verify the results, where truncated cones with different dimensions were formed with and without the closed-loop control. The results indicate that this strategy enhances the geometrical accuracy of the parts and can potentially be expanded to be implemented for different types of material and geometries.
Original languageEnglish
JournalInternational Journal of Material Forming
Volume14
Issue number6
Pages (from-to)1319–1335
Number of pages17
ISSN1960-6206
DOIs
Publication statusPublished - 01.11.2021

Bibliographical note

Publisher Copyright:
© 2020, The Author(s).

    Research areas

  • Engineering - Incremental sheet forming with active medium, closed-loop control, artifical neural networks, geometrical accuracy

Documents

DOI

Recently viewed

Publications

  1. Application of non-convex rate dependent gradient plasticity to the modeling and simulation of inelastic microstructure development and inhomogeneous material behavior
  2. Enhancing Performance of Level System Modeling with Pseudo-Random Signals
  3. Vision-Based Deep Learning Algorithm for Detecting Potholes
  4. Rebounded PSO Method for Sigmoid PID Controller for a Maglev System with Input Saturation
  5. A Wavelet Packet Tree Denoising Algorithm for Images of Atomic-Force Microscopy
  6. Automatic enumeration of all connected subgraphs.
  7. Methodologies for Noise and Gross Error Detection using Univariate Signal-Based Approaches in Industrial Application
  8. Analysis of Complexity Reduction in Kalman Filters Through Decoupling Control With Chattered Inputs in PMSM
  9. Framework for the Parallelized Development of Estimation Tasks for Length, Area, Capacity and Volume in Primary School - A Pilot Study
  10. Using mixture distribution models to test the construct validity of the Physical Self-Description Questionnaire
  11. Adaptive and Dynamic Feedback Loops between Production System and Production Network based on the Asset Administration Shell
  12. Predicting the Difficulty of Exercise Items for Dynamic Difficulty Adaptation in Adaptive Language Tutoring
  13. Evaluation of Time/Phase Parameters in Frequency Measurements for Inertial Navigation Systems
  14. A Lightweight Simulation Model for Soft Robot's Locomotion and its Application to Trajectory Optimization
  15. Expertise in research integration and implementation for tackling complex problems
  16. Set-oriented numerical computation of rotation sets
  17. Machine Learning and Knowledge Discovery in Databases
  18. Building a process layer for business applications using the blackboard pattern
  19. Neural network-based adaptive fault-tolerant control for strict-feedback nonlinear systems with input dead zone and saturation
  20. N3 - A collection of datasets for named entity recognition and disambiguation in the NLP interchange format
  21. Anatomy of Haar Wavelet Filter and Its Implementation for Signal Processing
  22. Semantic Parsing for Knowledge Graph Question Answering with Large Language Models
  23. Simultaneous Constrained Adaptive Item Selection for Group-Based Testing
  24. Transformer with Tree-order Encoding for Neural Program Generation
  25. Development of a quality assurance framework for the open source development model
  26. Managing Business Process in Distributed Systems: Requirements, Models, and Implementation
  27. Analyzing different types of moderated method effects in confirmatory factor models for structurally different methods
  28. PLM ‑supported automated process planning and partitioning for collaborative assembly processes based on a capability analysis
  29. GPU-accelerated meshfree computational framework for modeling the friction surfacing process
  30. Dispatching rule selection with Gaussian processes
  31. Optimizing sampling of flying insects using a modified window trap
  32. Changing the Administration from within:
  33. Toward Application and Implementation of in Silico Tools and Workflows within Benign by Design Approaches