Combined experimental-numerical analysis of the temperature evolution and distribution during friction surfacing

Publikation: Beiträge in ZeitschriftenZeitschriftenaufsätzeForschungbegutachtet

Authors

Friction surfacing (FS) is a solid state coating technology for similar and dissimilar metallic materials. The coating of the substrate with a consumable material is enabled due to frictional heat and plastic deformation and is performed below the materials' melting temperature. In this work, the spatio-temporal temperature field during FS is investigated within the substrate via a combined experimental-numerical approach. The study presents a robust and efficient thermal process model accounting for the contributions of friction and plasticity as heat input. The geometry of the applied heat source is dependent on the deposit geometry and the evolving flash. Extensive spatial temperature measurements for a dissimilar aluminum alloy combination are used in order to identify the required input parameters and to validate the model. The process temperature profiles for varied process parameters, such as axial force, rotational speed and travel speed as well as substrate thickness and backing plate material are systematically investigated, where experimental and numerical results are in good agreement. Deviations are in particular associated with possible experimental scatter and unknowns regarding the exact position of the measurement as well as modeling assumptions in terms of the heat source geometry. Overall, the detailed comparisons illustrate that the developed numerical model is able to obtain the temperature evolution and distribution during FS deposition with acceptable accuracy for a wide range of process conditions.

OriginalspracheEnglisch
Aufsatznummer128350
ZeitschriftSurface and Coatings Technology
Jahrgang437
Anzahl der Seiten11
ISSN0257-8972
DOIs
PublikationsstatusErschienen - 15.05.2022

Dokumente

DOI

Zuletzt angesehen

Publikationen

  1. Open-flow mixing and transfer operators
  2. What can we learn from bargaining models about union power?
  3. Germination changes can restructure communities through priority effects
  4. Requirements to modern semantic search engine
  5. Adaptor device for transmitting e.g. blood pressure data of human body from blood pressure measuring device of data communication system to e.g. personal computer, has controller for controlling transmission of data to communication module
  6. Doing statistics, enacting the nation
  7. ShortPathQA
  8. Exploring Management Control Systems for Biodiversity
  9. End-users’ perspective on digitalization
  10. Canopy leaf traits, basal area, and age predict functional patterns of regenerating communities in secondary subtropical forests
  11. Simulation and optimization of material and energy flow systems
  12. Computational history of knowledge
  13. Polycrisis patterns
  14. Towards a global understanding of tree mortality
  15. A Person-Centered Approach for Analyzing Multidimensional Integration in Collaboration Between Educational Researchers and Practitioners
  16. Relationship between pH-values and nutrient availability in forest soils - the consequences for the use of ecograms in forest ecology
  17. "to expose, to show, to demonstrate, to inform, to offer. Artistic Practices around 1990"
  18. Trans pixelate substitution scheme for denoising computed tomography images towards high diagnosis accuracy
  19. A decoupling dynamic estimator for online parameters indentification of permanent magnet three-phase synchronous motors
  20. Tasks in Action (Research)
  21. Risk Aversion and Sorting into Public Sector Employment
  22. Determinants of fair own wage perceptions