Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling

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Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling. / Henninger, Susanne; Chafle, Rupesh; Maawad, Emad et al.
In: Materialia, Vol. 39, 102343, 03.2025.

Research output: Journal contributionsJournal articlesResearchpeer-review

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Henninger S, Chafle R, Maawad E, Klusemann B, Müller M, Staron P. Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling. Materialia. 2025 Mar;39:102343. doi: 10.1016/j.mtla.2025.102343

Bibtex

@article{9503abcd8ecf4de68e42ab4de489f95d,
title = "Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling",
abstract = "Precipitation kinetics in AA7050 during heat cycles as they occur in friction stir welding (FSW) were studied via small-angle X-ray scattering (SAXS), X-ray diffraction (XRD) and numerical modelling using the PanPrecipitation software. Reversion experiments were conducted for the calibration of the used model and the reversion stages of dissolution, growth and coarsening of precipitates are successfully modelled. Additionally, reversion experiments on an AA7108 alloy from literature data were modelled, affirming that other AA7xxx alloys can be described with the developed model as well. The model was used to predict precipitation kinetics in AA7050-T7451 during heat cycles typically occurring in FSW, enabling the prediction of the evolution of volume fraction and precipitate size distribution of η-precipitates at elevated temperatures, matching experimental results. For instance, with increasing temperature, stronger coarsening as well as lower final volume fractions are expected. Finally, the influence of maximum temperature and welding speed on the precipitate size distribution was studied, providing guidelines for temperature-driven process design.",
keywords = "Aluminum alloy, Friction stir welding, Modelling, Pandat, Precipitation, Engineering",
author = "Susanne Henninger and Rupesh Chafle and Emad Maawad and Benjamin Klusemann and Martin M{\"u}ller and Peter Staron",
note = "Publisher Copyright: {\textcopyright} 2025 The Authors",
year = "2025",
month = mar,
doi = "10.1016/j.mtla.2025.102343",
language = "English",
volume = "39",
journal = "Materialia",
issn = "2589-1529",
publisher = "Elsevier B.V.",

}

RIS

TY - JOUR

T1 - Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling

AU - Henninger, Susanne

AU - Chafle, Rupesh

AU - Maawad, Emad

AU - Klusemann, Benjamin

AU - Müller, Martin

AU - Staron, Peter

N1 - Publisher Copyright: © 2025 The Authors

PY - 2025/3

Y1 - 2025/3

N2 - Precipitation kinetics in AA7050 during heat cycles as they occur in friction stir welding (FSW) were studied via small-angle X-ray scattering (SAXS), X-ray diffraction (XRD) and numerical modelling using the PanPrecipitation software. Reversion experiments were conducted for the calibration of the used model and the reversion stages of dissolution, growth and coarsening of precipitates are successfully modelled. Additionally, reversion experiments on an AA7108 alloy from literature data were modelled, affirming that other AA7xxx alloys can be described with the developed model as well. The model was used to predict precipitation kinetics in AA7050-T7451 during heat cycles typically occurring in FSW, enabling the prediction of the evolution of volume fraction and precipitate size distribution of η-precipitates at elevated temperatures, matching experimental results. For instance, with increasing temperature, stronger coarsening as well as lower final volume fractions are expected. Finally, the influence of maximum temperature and welding speed on the precipitate size distribution was studied, providing guidelines for temperature-driven process design.

AB - Precipitation kinetics in AA7050 during heat cycles as they occur in friction stir welding (FSW) were studied via small-angle X-ray scattering (SAXS), X-ray diffraction (XRD) and numerical modelling using the PanPrecipitation software. Reversion experiments were conducted for the calibration of the used model and the reversion stages of dissolution, growth and coarsening of precipitates are successfully modelled. Additionally, reversion experiments on an AA7108 alloy from literature data were modelled, affirming that other AA7xxx alloys can be described with the developed model as well. The model was used to predict precipitation kinetics in AA7050-T7451 during heat cycles typically occurring in FSW, enabling the prediction of the evolution of volume fraction and precipitate size distribution of η-precipitates at elevated temperatures, matching experimental results. For instance, with increasing temperature, stronger coarsening as well as lower final volume fractions are expected. Finally, the influence of maximum temperature and welding speed on the precipitate size distribution was studied, providing guidelines for temperature-driven process design.

KW - Aluminum alloy

KW - Friction stir welding

KW - Modelling

KW - Pandat

KW - Precipitation

KW - Engineering

UR - http://www.scopus.com/inward/record.url?scp=85216501986&partnerID=8YFLogxK

U2 - 10.1016/j.mtla.2025.102343

DO - 10.1016/j.mtla.2025.102343

M3 - Journal articles

AN - SCOPUS:85216501986

VL - 39

JO - Materialia

JF - Materialia

SN - 2589-1529

M1 - 102343

ER -