Fatigue life enhancement via residual stress engineering due to local forming during refill friction stir spot welding

Publikation: Beiträge in ZeitschriftenZeitschriftenaufsätzeForschungbegutachtet

Authors

Refill friction stir spot welding is a promising joining process in lightweight design. As lightweight structures react sensitively to cyclic loads, the fatigue life of the joints are of particular interest. In previous studies, attempts have been made to optimize the fatigue properties based on process parameter modification albeit with moderate success. The introduction of post-processing steps such as laser-shock or hammer peening resulted in an improvement but also in a considerable higher effort. In this work, a new approach is pursued, namely to increase the fatigue life properties by manipulating the residual stresses already during the welding process. This is achieved by milling a pocket into one of the joining surfaces prior to the welding process. The pocket and the clamping forces that occur during the welding process cause an elongation of the material. After releasing the clamping force, the elastic springback effect causes compressive forces, leading to compressive residual stresses in the spot weld. This has made it possible to increase the endurance limit for shear-loaded samples by a factor of 40 and for cross-tension-loaded samples by a factor of 18.
OriginalspracheEnglisch
ZeitschriftJournal of Materials Research and Technology
Jahrgang36
Seiten (von - bis)2951-2959
Anzahl der Seiten9
ISSN2238-7854
DOIs
PublikationsstatusErschienen - 01.05.2025

DOI

Zuletzt angesehen

Forschende

  1. Tabea Eißing

Publikationen

  1. Reconciling Analytics with Holistic Thinking in Business Sustainability Decision-Making
  2. Conceptualising the Assessment of Eco-Innovation Performance
  3. A feedback model combining individual and organizational determinants of small business innovation
  4. Dynamic norms drive sustainable consumption
  5. Who are we and who are you? The strategic use of forms of address in political interviews
  6. Environmental Shareholder Value
  7. Think globally, learn locally!
  8. Advancing protected area effectiveness assessments by disentangling social-ecological interactions
  9. The Epistemology of Management: An Introduction
  10. Interpersonal conflicts in executive training
  11. Calendar
  12. Learning in environmental governance: opportunities for translating theory to practice
  13. Introduction
  14. Learning to spend time in unusual times
  15. Demographic Transition in Rural Areas: The Relationship between Public Services and Tourism Development
  16. Wozu KMU-Management
  17. Fallstudie
  18. SRI AND ENERGY TRANSFORMATION ON THE WAY TO SUSTAINABLE COMPETITIVENESS
  19. Intra-industry adjustment to import competition
  20. Tortenschlacht
  21. Ten claims on behalf of technology
  22. Nichts wie weg
  23. Development of a magnesium recycling alloy based on the AM alloy system
  24. Im Schatten des Vielfaltsdiskurses
  25. Motivation and emotion as mediators in multimedia learning
  26. The ten principles of green sample preparation
  27. Das Anfertigen von Notizen als Lernstrategie beim mathematischen Modellieren
  28. How Individuals React Emotionally to Others’ (Mis)Fortunes
  29. On the influence of settling of (ZrB2)P inoculants on Grain Refinement of Mg-alloys
  30. Balancing ecological and social goals in PES design – Single objective strategies are not sufficient
  31. The Myth of Deconsolidation
  32. Erratum zu
  33. Bird community responses to the edge between suburbs and reserves
  34. Temperature-dependent mechanical behavior of aluminum AM structures generated via multi-layer friction surfacing
  35. Die Rechtschreibung beim Textschreiben
  36. The balanced scorecard’s missing link to compensation
  37. Radverkehrsförderung 3.0
  38. Systematic literature review of flipping classroom in mathematics
  39. Habitat specialization, distribution range size and body size drive extinction risk in carabid beetles
  40. Introducing ‘cultures of rejection’