Process simulation of friction extrusion of aluminum alloys

Research output: Contributions to collected editions/worksArticle in conference proceedingsResearchpeer-review

Standard

Process simulation of friction extrusion of aluminum alloys. / Diyoke, George; Rath, Lars; Chafle, Rupesh et al.
Material Forming: The 26th International ESAFORM Conference on Material Forming - ESAFORM 2023 - held in Kraków, Poland, April 19-21, 2023. ed. / Lukaz Madej; Mateuz Sitko; Konrad Perzynski. Vol. 1 Millersville: MaterialsResearchForum LLC, 2023. p. 487-494 (Materials Research Proceedings; Vol. 28).

Research output: Contributions to collected editions/worksArticle in conference proceedingsResearchpeer-review

Harvard

Diyoke, G, Rath, L, Chafle, R, Ben Khalifa, N & Klusemann, B 2023, Process simulation of friction extrusion of aluminum alloys. in L Madej, M Sitko & K Perzynski (eds), Material Forming: The 26th International ESAFORM Conference on Material Forming - ESAFORM 2023 - held in Kraków, Poland, April 19-21, 2023. vol. 1, Materials Research Proceedings, vol. 28, MaterialsResearchForum LLC, Millersville, pp. 487-494, 26th International ESAFORM Conference on Material Forming 2023, Kraków, Poland, 19.04.23. https://doi.org/10.21741/9781644902479-53

APA

Diyoke, G., Rath, L., Chafle, R., Ben Khalifa, N., & Klusemann, B. (2023). Process simulation of friction extrusion of aluminum alloys. In L. Madej, M. Sitko, & K. Perzynski (Eds.), Material Forming: The 26th International ESAFORM Conference on Material Forming - ESAFORM 2023 - held in Kraków, Poland, April 19-21, 2023 (Vol. 1, pp. 487-494). (Materials Research Proceedings; Vol. 28). MaterialsResearchForum LLC. https://doi.org/10.21741/9781644902479-53

Vancouver

Diyoke G, Rath L, Chafle R, Ben Khalifa N, Klusemann B. Process simulation of friction extrusion of aluminum alloys. In Madej L, Sitko M, Perzynski K, editors, Material Forming: The 26th International ESAFORM Conference on Material Forming - ESAFORM 2023 - held in Kraków, Poland, April 19-21, 2023. Vol. 1. Millersville: MaterialsResearchForum LLC. 2023. p. 487-494. (Materials Research Proceedings). doi: 10.21741/9781644902479-53

Bibtex

@inbook{54e5a0e1467243aa86d81033cae17849,
title = "Process simulation of friction extrusion of aluminum alloys",
abstract = "The friction extrusion (FE) process is a solid-state material processing technique in which a translating extrusion die is pressed against a billet/feedstock material in a rotating extrusion container to produce an extruded rod or wire. A key aspect of FE is the generation of severe plastic deformation and frictional heat due to the relative rotation, leading to an improved microstructure. Numerical simulations of FE are highly complex due to contact between the tool and the workpiece, and the interplay between thermo-mechanical conditions and the present severe plastic deformation. In the present work, a three-dimensional finite element model is developed to study the material flow behavior for different extrusion ratios for a 60° die angle during friction extrusion. The developed model is numerically validated against experimental data. The spatial temperature and strain distributions illustrate the effect of extrusion ratio on the deformation characteristics of the extruded aluminum alloys, thereby assisting in understanding the material flow behavior.",
keywords = "Engineering, Finite Element Method, Process Simulation, Solid-State Materials Processing, Friction Extrusion, Aluminium Alloy, Finite Element Method, Process simulation, Solid-State Materials Processing, Friction extrusion, alluminion alloy",
author = "George Diyoke and Lars Rath and Rupesh Chafle and {Ben Khalifa}, Noomane and Benjamin Klusemann",
note = "Funding Information: This project has received funding from the European Research Council (ERC) under the European Union{\textquoteright}s Horizon 2020 research and innovation program (grant agreement No 101001567) Publisher Copyright: {\textcopyright} 2023, Association of American Publishers. All rights reserved.; 26th International ESAFORM Conference on Material Forming 2023, ESAFORM 2023 ; Conference date: 19-04-2023 Through 21-04-2023",
year = "2023",
month = apr,
day = "19",
doi = "10.21741/9781644902479-53",
language = "English",
isbn = "978-1-64490-246-2",
volume = "1",
series = "Materials Research Proceedings",
publisher = "MaterialsResearchForum LLC",
pages = "487--494",
editor = "Lukaz Madej and Mateuz Sitko and Konrad Perzynski",
booktitle = "Material Forming",
address = "United States",
url = "https://esaform2023.agh.edu.pl/",

}

RIS

TY - CHAP

T1 - Process simulation of friction extrusion of aluminum alloys

AU - Diyoke, George

AU - Rath, Lars

AU - Chafle, Rupesh

AU - Ben Khalifa, Noomane

AU - Klusemann, Benjamin

N1 - Conference code: 26

PY - 2023/4/19

Y1 - 2023/4/19

N2 - The friction extrusion (FE) process is a solid-state material processing technique in which a translating extrusion die is pressed against a billet/feedstock material in a rotating extrusion container to produce an extruded rod or wire. A key aspect of FE is the generation of severe plastic deformation and frictional heat due to the relative rotation, leading to an improved microstructure. Numerical simulations of FE are highly complex due to contact between the tool and the workpiece, and the interplay between thermo-mechanical conditions and the present severe plastic deformation. In the present work, a three-dimensional finite element model is developed to study the material flow behavior for different extrusion ratios for a 60° die angle during friction extrusion. The developed model is numerically validated against experimental data. The spatial temperature and strain distributions illustrate the effect of extrusion ratio on the deformation characteristics of the extruded aluminum alloys, thereby assisting in understanding the material flow behavior.

AB - The friction extrusion (FE) process is a solid-state material processing technique in which a translating extrusion die is pressed against a billet/feedstock material in a rotating extrusion container to produce an extruded rod or wire. A key aspect of FE is the generation of severe plastic deformation and frictional heat due to the relative rotation, leading to an improved microstructure. Numerical simulations of FE are highly complex due to contact between the tool and the workpiece, and the interplay between thermo-mechanical conditions and the present severe plastic deformation. In the present work, a three-dimensional finite element model is developed to study the material flow behavior for different extrusion ratios for a 60° die angle during friction extrusion. The developed model is numerically validated against experimental data. The spatial temperature and strain distributions illustrate the effect of extrusion ratio on the deformation characteristics of the extruded aluminum alloys, thereby assisting in understanding the material flow behavior.

KW - Engineering

KW - Finite Element Method

KW - Process Simulation

KW - Solid-State Materials Processing

KW - Friction Extrusion

KW - Aluminium Alloy

KW - Finite Element Method

KW - Process simulation

KW - Solid-State Materials Processing

KW - Friction extrusion

KW - alluminion alloy

UR - http://www.scopus.com/inward/record.url?scp=85160219063&partnerID=8YFLogxK

UR - https://d21zja6o12zyp0.cloudfront.net/9781644902479.pdf

UR - https://www.mendeley.com/catalogue/e4fb6f9b-cfea-3b2d-ae9e-497833745244/

U2 - 10.21741/9781644902479-53

DO - 10.21741/9781644902479-53

M3 - Article in conference proceedings

SN - 978-1-64490-246-2

VL - 1

T3 - Materials Research Proceedings

SP - 487

EP - 494

BT - Material Forming

A2 - Madej, Lukaz

A2 - Sitko, Mateuz

A2 - Perzynski, Konrad

PB - MaterialsResearchForum LLC

CY - Millersville

T2 - 26th International ESAFORM Conference on Material Forming 2023

Y2 - 19 April 2023 through 21 April 2023

ER -