Prediction of Process Forces in Fiber Metal Laminate Stamping
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Prediction of Process Forces in Fiber Metal Laminate Stamping. / Hahn, Marlon; Ben Khalifa, Noomane; Shabaninejad, Arash.
In: Journal of Manufacturing Science and Engineering, Vol. 140, No. 3, 0310021, 01.03.2018.Research output: Journal contributions › Journal articles › Research › peer-review
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TY - JOUR
T1 - Prediction of Process Forces in Fiber Metal Laminate Stamping
AU - Hahn, Marlon
AU - Ben Khalifa, Noomane
AU - Shabaninejad, Arash
PY - 2018/3/1
Y1 - 2018/3/1
N2 - The stamping of fiber metal laminates (FMLs) at thermoforming temperature of the thermoplastic matrix is investigated. The studied FML types consist of a unidirectional carbon fiber-reinforced core that is attached to metal cover layers either made of a steel or magnesium alloy. An analytical model is established in order to predict the process forces during forming, which are the blankholder force required to make the metal covers yield plastically, the punch force, and the corresponding load distribution on the individual layers (outer layer, core layer, and inner layer). The global forces are primarily verified through experimental force measurements, while numerical simulations are mainly performed to assess the resulting load distribution with the help of strain distributions in the cover layers. The results show that the introduced model can be applied successfully if the stamp-forming process is dominated by friction-induced tensional loading rather than by bending.
AB - The stamping of fiber metal laminates (FMLs) at thermoforming temperature of the thermoplastic matrix is investigated. The studied FML types consist of a unidirectional carbon fiber-reinforced core that is attached to metal cover layers either made of a steel or magnesium alloy. An analytical model is established in order to predict the process forces during forming, which are the blankholder force required to make the metal covers yield plastically, the punch force, and the corresponding load distribution on the individual layers (outer layer, core layer, and inner layer). The global forces are primarily verified through experimental force measurements, while numerical simulations are mainly performed to assess the resulting load distribution with the help of strain distributions in the cover layers. The results show that the introduced model can be applied successfully if the stamp-forming process is dominated by friction-induced tensional loading rather than by bending.
KW - Engineering
KW - Alloy steel
KW - Bending (forming)
KW - Carbon
KW - Electric power plant loads
KW - Magnesium alloys
KW - Metals
KW - Stamping
KW - Steel fibers
KW - Strain
KW - Thermoforming
KW - Materials processing
KW - Modeling and stimulation
KW - Sheet metal forming
KW - Tube metal forming
UR - http://www.scopus.com/inward/record.url?scp=85039954434&partnerID=8YFLogxK
U2 - 10.1115/1.4038369
DO - 10.1115/1.4038369
M3 - Journal articles
AN - SCOPUS:85039954434
VL - 140
JO - Journal of Manufacturing Science and Engineering, Transactions of the ASME
JF - Journal of Manufacturing Science and Engineering, Transactions of the ASME
SN - 1087-1357
IS - 3
M1 - 0310021
ER -