Material flow analysis for the incremental sheet-bulk gearing by rotating tools
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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Proceedings of the ASME 12th International Manufacturing Science and Engineering Conference - 2017 : Processes. Vol. 1 The American Society of Mechanical Engineers (ASME), 2017. V001T02A061.
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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TY - CHAP
T1 - Material flow analysis for the incremental sheet-bulk gearing by rotating tools
AU - Wernicke, Sebastian
AU - Sieczkarek, Peter
AU - Grodotzki, Joshua
AU - Gies, Soeren
AU - Ben Khalifa, Noomane
AU - Tekkaya, A. Erman
N1 - Conference code: 6
PY - 2017
Y1 - 2017
N2 - The manufacturing of gear elements by forming offers advantages regarding the resulting mechanical properties of the functional components. One possible approach is offered by the incremental sheet-bulk metal forming of gears using a linear motion punch. This method is highly flexible in terms of shape and position of the functional elements to be produced, but inefficient from an economical point of view due to the high process time. This paper presents a new sheet-bulk gear forming process using rotating tools in order to speed up the manufacturing process of load-Adapted gears. Here, different concepts with rotating tools being synchronized and nonsynchronized to the workpiece are investigated to form highstrength, load-Adapted gears made of bainitic steel BS600. The focus is on the analysis of the occurring material flow which is examined by means of finite element analysis and microstructural investigations to ensure the manufacture of fully functional geared components by this sheet-bulk metal forming process.
AB - The manufacturing of gear elements by forming offers advantages regarding the resulting mechanical properties of the functional components. One possible approach is offered by the incremental sheet-bulk metal forming of gears using a linear motion punch. This method is highly flexible in terms of shape and position of the functional elements to be produced, but inefficient from an economical point of view due to the high process time. This paper presents a new sheet-bulk gear forming process using rotating tools in order to speed up the manufacturing process of load-Adapted gears. Here, different concepts with rotating tools being synchronized and nonsynchronized to the workpiece are investigated to form highstrength, load-Adapted gears made of bainitic steel BS600. The focus is on the analysis of the occurring material flow which is examined by means of finite element analysis and microstructural investigations to ensure the manufacture of fully functional geared components by this sheet-bulk metal forming process.
KW - FEM
KW - Gearing
KW - Incremental forming
KW - Sheet-bulk metal forming (SBMF)
KW - Engineering
UR - http://www.scopus.com/inward/record.url?scp=85027728475&partnerID=8YFLogxK
UR - http://www.gbv.de/dms/tib-ub-hannover/898547687.pdf
UR - https://www.mendeley.com/catalogue/1f6f3047-3db9-3c04-a928-03319747a31f/
U2 - 10.1115/MSEC20173029
DO - 10.1115/MSEC20173029
M3 - Article in conference proceedings
AN - SCOPUS:85027728475
SN - 9780791850725
VL - 1
BT - Proceedings of the ASME 12th International Manufacturing Science and Engineering Conference - 2017
PB - The American Society of Mechanical Engineers (ASME)
T2 - 6th International Conference on Materials and Processing - MSEC 2017
Y2 - 4 June 2017 through 8 June 2017
ER -