Investigation of temperature evolution and flash formation at AA5083 studs during friction surfacing
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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THERMEC 2021 - International Conference on Processing and Manufacturing of Advanced Materials Processing, Fabrication, Properties, Applications. ed. / Mihail Ionescu; Christof Sommitsch; Celilia Poletti; Ernst Kozeschnik; Tara Chandra. Trans Tech Publications Ltd, 2021. p. 660-665 (Materials Science Forum; Vol. 1016 MSF).
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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TY - CHAP
T1 - Investigation of temperature evolution and flash formation at AA5083 studs during friction surfacing
AU - Kallien, Zina
AU - Rath, Lars
AU - Roos, Arne
AU - Klusemann, Benjamin
PY - 2021/1/5
Y1 - 2021/1/5
N2 - Friction surfacing (FS), a solidstate joining process, is a coating technology for metallic materials. Frictional and plastic deformation enable the deposition of a consumable material on a substrate. Process temperatures stay below the melting point of the consumable material and are an important factor determining the quality of the resulting deposit. The focus of the current study is the experimental analysis of the flash formation and the temperature evolution in consumable studs during FS deposition of dissimilar aluminum alloys. The main process parameters, axial force, rotational speed and travel speed, were varied while the setting of the process surrounding was kept constant. The temperature evolution for the applied process parameter combinations are investigated for the stud material via infrared camera. The results show that the choice of applied force, rotational speed and travel speed did not lead to significant changes in maximum process temperature values of the consumable stud detectable via infrared camera. However, the flash formation at the tip of the plasticized stud shows significant differences for varied process parameters. Especially reduction of travel speed or increase in axial force led to formation of larger flashes. Since the material that is pressed out of the process zone into the flash is not deposited on the substrate, the flash formation can be linked to the material efficiency of the FS process.
AB - Friction surfacing (FS), a solidstate joining process, is a coating technology for metallic materials. Frictional and plastic deformation enable the deposition of a consumable material on a substrate. Process temperatures stay below the melting point of the consumable material and are an important factor determining the quality of the resulting deposit. The focus of the current study is the experimental analysis of the flash formation and the temperature evolution in consumable studs during FS deposition of dissimilar aluminum alloys. The main process parameters, axial force, rotational speed and travel speed, were varied while the setting of the process surrounding was kept constant. The temperature evolution for the applied process parameter combinations are investigated for the stud material via infrared camera. The results show that the choice of applied force, rotational speed and travel speed did not lead to significant changes in maximum process temperature values of the consumable stud detectable via infrared camera. However, the flash formation at the tip of the plasticized stud shows significant differences for varied process parameters. Especially reduction of travel speed or increase in axial force led to formation of larger flashes. Since the material that is pressed out of the process zone into the flash is not deposited on the substrate, the flash formation can be linked to the material efficiency of the FS process.
KW - Dissimilar aluminum alloys
KW - Flash formation
KW - Friction surfacing
KW - Process parameters
KW - Temperature
KW - Engineering
UR - http://www.scopus.com/inward/record.url?scp=85100873307&partnerID=8YFLogxK
UR - https://www.mendeley.com/catalogue/7e1e427b-3434-3187-9835-89c19e68b27a/
U2 - 10.4028/www.scientific.net/MSF.1016.660
DO - 10.4028/www.scientific.net/MSF.1016.660
M3 - Article in conference proceedings
AN - SCOPUS:85100873307
SN - 9783035736304
T3 - Materials Science Forum
SP - 660
EP - 665
BT - THERMEC 2021 - International Conference on Processing and Manufacturing of Advanced Materials Processing, Fabrication, Properties, Applications
A2 - Ionescu, Mihail
A2 - Sommitsch, Christof
A2 - Poletti, Celilia
A2 - Kozeschnik, Ernst
A2 - Chandra, Tara
PB - Trans Tech Publications Ltd
T2 - International Conference on Processing and Manufacturing of Advanced Materials Processing, Fabrication, Properties, Applications, THERMEC 2021
Y2 - 10 May 2021 through 14 May 2021
ER -