Flexible Manufacturing of Concave–Convex Parts by Incremental Sheet Forming with Active Medium
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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Forming the Future: Proceedings of the 13th International Conference on the Technology of Plasticity. ed. / Glenn Daehn; Jian Cao; Brad Kinsey; Erman Tekkaya; Anupam Vivek; Yoshinori Yoshida. Cham: Springer, 2021. p. 549-561 (The Minerals, Metals and Materials Series).
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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TY - CHAP
T1 - Flexible Manufacturing of Concave–Convex Parts by Incremental Sheet Forming with Active Medium
AU - Thiery, Sebastian
AU - Ben Khalifa, Noomane
N1 - Conference code: 13
PY - 2021
Y1 - 2021
N2 - Incremental sheet formingwith activemedium (IFAM) is a flexible manufacturing process that creates concave–convex sheet metal parts in one clamping without needing a counter tool or a die. In the first study of this new process (Ben Khalifa and Thiery in CIRP Ann 68(1):313–316, 2019, [1]), a conventional hemispherical tool has been used in interaction with pressurised air to manufacture concave–convex parts. Since the geometric accuracy was not satisfying, within the present study, a conical tool with a dedicated angle is introduced to IFAM. The idea behind this tool concept is to restrict the inclined part wall to a target angle. At first, results from the numerical investigation show an improvement of the accuracy when a conical tool is used to manufacture a truncated convex pyramid. Subsequently, experiments validate the numerical model and reveal increased process reliability. The experimental investigations of truncated convex cones and concave–convex parts close the paper and underline the feasibility of the tool concept.
AB - Incremental sheet formingwith activemedium (IFAM) is a flexible manufacturing process that creates concave–convex sheet metal parts in one clamping without needing a counter tool or a die. In the first study of this new process (Ben Khalifa and Thiery in CIRP Ann 68(1):313–316, 2019, [1]), a conventional hemispherical tool has been used in interaction with pressurised air to manufacture concave–convex parts. Since the geometric accuracy was not satisfying, within the present study, a conical tool with a dedicated angle is introduced to IFAM. The idea behind this tool concept is to restrict the inclined part wall to a target angle. At first, results from the numerical investigation show an improvement of the accuracy when a conical tool is used to manufacture a truncated convex pyramid. Subsequently, experiments validate the numerical model and reveal increased process reliability. The experimental investigations of truncated convex cones and concave–convex parts close the paper and underline the feasibility of the tool concept.
KW - Engineering
KW - incremental forming
KW - Active medium
KW - tool geometry
KW - concave-convex
KW - geometric accuracy
UR - http://www.scopus.com/inward/record.url?scp=85112561186&partnerID=8YFLogxK
UR - https://link.springer.com/content/pdf/bfm%3A978-3-030-75381-8%2F1.pdf
U2 - 10.1007/978-3-030-75381-8_45
DO - 10.1007/978-3-030-75381-8_45
M3 - Article in conference proceedings
SN - 978-3-030-75380-1
T3 - The Minerals, Metals and Materials Series
SP - 549
EP - 561
BT - Forming the Future
A2 - Daehn, Glenn
A2 - Cao, Jian
A2 - Kinsey, Brad
A2 - Tekkaya, Erman
A2 - Vivek, Anupam
A2 - Yoshida, Yoshinori
PB - Springer
CY - Cham
T2 - International Conference on the Technology of Plasticity
Y2 - 25 July 2021 through 30 July 2021
ER -