Ductility and fracture behavior of cold spray additive manufactured zinc

Research output: Journal contributionsJournal articlesResearchpeer-review

Standard

Ductility and fracture behavior of cold spray additive manufactured zinc. / Huang, C. J.; Chen, Tara; Fu, Bang Long et al.
In: Additive Manufacturing, Vol. 89, 104310, 05.06.2024.

Research output: Journal contributionsJournal articlesResearchpeer-review

Harvard

Huang, CJ, Chen, T, Fu, BL, Zhang, ZM, List, A, Wiehler, L, Klusemann, B, Li, WY, Gärtner, F & Klassen, T 2024, 'Ductility and fracture behavior of cold spray additive manufactured zinc', Additive Manufacturing, vol. 89, 104310. https://doi.org/10.1016/j.addma.2024.104310

APA

Huang, C. J., Chen, T., Fu, B. L., Zhang, Z. M., List, A., Wiehler, L., Klusemann, B., Li, W. Y., Gärtner, F., & Klassen, T. (2024). Ductility and fracture behavior of cold spray additive manufactured zinc. Additive Manufacturing, 89, Article 104310. https://doi.org/10.1016/j.addma.2024.104310

Vancouver

Huang CJ, Chen T, Fu BL, Zhang ZM, List A, Wiehler L et al. Ductility and fracture behavior of cold spray additive manufactured zinc. Additive Manufacturing. 2024 Jun 5;89:104310. doi: 10.1016/j.addma.2024.104310

Bibtex

@article{c3bdefd1417042a28a8c3dc209492e59,
title = "Ductility and fracture behavior of cold spray additive manufactured zinc",
abstract = "Tailoring part strength and ductility in additive manufacturing or repair is vital to successful applications. Therefore, applying cold spray as a deposition technique must be tuned for maximum amounts of well-bonded internal interfaces and sufficient softening of the highly work-hardened deposit. With its low melting temperature, Zinc is an ideal model system for studying phenomena associated with high strain rate deformation and local temperature rise effect, both in single impacts and thick deposits. Despite the low temperatures, Zn single splats already show recrystallization at internal interfaces. The respective amounts scale with increasing process gas temperatures. At higher process temperatures, deposits are almost fully recrystallized. The recrystallization obviously improves bonding at internal and at deposit-substrate interfaces. Under optimum conditions, an ultimate deposit strength of up to 135 MPa and an elongation to failure of 18.4 % are reached, comparable to that of laser-manufactured Zn parts. However, the presence of defects in the form of a high density of high-angle grain boundaries and a certain amount of nonbonded splats interfaces results in a lower ductility than that of bulk Zn. This demonstrates a well-tuned interplay between the minimization of defect densities and softening by recrystallization that would allow for deriving bulk-like properties of cold sprayed material without additional post-treatments. Correlations between simulation and experimental results of microstructures, mechanical properties, and fracture mechanisms supply information about the prerequisites for reaching high ductility.",
keywords = "Pure zinc, Cold spray additive manufacturing, Recrystallized microstructure, Impact modeling, Mechanical properties, Fracture behavior, Engineering",
author = "Huang, {C. J.} and Tara Chen and Fu, {Bang Long} and Z.M. Zhang and A. List and L. Wiehler and Benjamin Klusemann and W.Y. Li and F. G{\"a}rtner and Thomas Klassen",
note = "Publisher Copyright: {\textcopyright} 2024 The Authors",
year = "2024",
month = jun,
day = "5",
doi = "10.1016/j.addma.2024.104310",
language = "English",
volume = "89",
journal = "Additive Manufacturing",
issn = "2214-8604",
publisher = "Elsevier B.V.",

}

RIS

TY - JOUR

T1 - Ductility and fracture behavior of cold spray additive manufactured zinc

AU - Huang, C. J.

AU - Chen, Tara

AU - Fu, Bang Long

AU - Zhang, Z.M.

AU - List, A.

AU - Wiehler, L.

AU - Klusemann, Benjamin

AU - Li, W.Y.

AU - Gärtner, F.

AU - Klassen, Thomas

N1 - Publisher Copyright: © 2024 The Authors

PY - 2024/6/5

Y1 - 2024/6/5

N2 - Tailoring part strength and ductility in additive manufacturing or repair is vital to successful applications. Therefore, applying cold spray as a deposition technique must be tuned for maximum amounts of well-bonded internal interfaces and sufficient softening of the highly work-hardened deposit. With its low melting temperature, Zinc is an ideal model system for studying phenomena associated with high strain rate deformation and local temperature rise effect, both in single impacts and thick deposits. Despite the low temperatures, Zn single splats already show recrystallization at internal interfaces. The respective amounts scale with increasing process gas temperatures. At higher process temperatures, deposits are almost fully recrystallized. The recrystallization obviously improves bonding at internal and at deposit-substrate interfaces. Under optimum conditions, an ultimate deposit strength of up to 135 MPa and an elongation to failure of 18.4 % are reached, comparable to that of laser-manufactured Zn parts. However, the presence of defects in the form of a high density of high-angle grain boundaries and a certain amount of nonbonded splats interfaces results in a lower ductility than that of bulk Zn. This demonstrates a well-tuned interplay between the minimization of defect densities and softening by recrystallization that would allow for deriving bulk-like properties of cold sprayed material without additional post-treatments. Correlations between simulation and experimental results of microstructures, mechanical properties, and fracture mechanisms supply information about the prerequisites for reaching high ductility.

AB - Tailoring part strength and ductility in additive manufacturing or repair is vital to successful applications. Therefore, applying cold spray as a deposition technique must be tuned for maximum amounts of well-bonded internal interfaces and sufficient softening of the highly work-hardened deposit. With its low melting temperature, Zinc is an ideal model system for studying phenomena associated with high strain rate deformation and local temperature rise effect, both in single impacts and thick deposits. Despite the low temperatures, Zn single splats already show recrystallization at internal interfaces. The respective amounts scale with increasing process gas temperatures. At higher process temperatures, deposits are almost fully recrystallized. The recrystallization obviously improves bonding at internal and at deposit-substrate interfaces. Under optimum conditions, an ultimate deposit strength of up to 135 MPa and an elongation to failure of 18.4 % are reached, comparable to that of laser-manufactured Zn parts. However, the presence of defects in the form of a high density of high-angle grain boundaries and a certain amount of nonbonded splats interfaces results in a lower ductility than that of bulk Zn. This demonstrates a well-tuned interplay between the minimization of defect densities and softening by recrystallization that would allow for deriving bulk-like properties of cold sprayed material without additional post-treatments. Correlations between simulation and experimental results of microstructures, mechanical properties, and fracture mechanisms supply information about the prerequisites for reaching high ductility.

KW - Pure zinc

KW - Cold spray additive manufacturing

KW - Recrystallized microstructure

KW - Impact modeling

KW - Mechanical properties

KW - Fracture behavior

KW - Engineering

UR - http://www.scopus.com/inward/record.url?scp=85199063144&partnerID=8YFLogxK

UR - https://www.mendeley.com/catalogue/0e376dac-9e07-3237-aadd-849f7afabe1c/

U2 - 10.1016/j.addma.2024.104310

DO - 10.1016/j.addma.2024.104310

M3 - Journal articles

VL - 89

JO - Additive Manufacturing

JF - Additive Manufacturing

SN - 2214-8604

M1 - 104310

ER -

Recently viewed

Publications

  1. LGVT
  2. From competition to facilitation
  3. Verjüngen
  4. На пути к единому европейскому образовательному пространству
  5. German works councils in the production process
  6. Is excess mortality higher in depressed men than in depressed women?
  7. "But I notice and so will the viewers notice ..."
  8. Performing (the) digital
  9. Springback behavior of carbon-fiber-reinforced plastic laminates with metal cover layers in v-die bending
  10. Consequences of Classroom Assessment
  11. The role of training in implementing corporate sustainability
  12. Make it your Break! Benefits of Person-Break Fit for Post-Break Affect
  13. Die Gruppe in der Gruppe
  14. Anmerkung zu EuGH, Urt. v. 28.06.2012 – Rs C-19/11
  15. Informatik und die Geisteswissenschaften
  16. The role of school leaders’ health literacy for the implementation of health promoting schools
  17. A synthesis of convergent reflections, tensions and silences in linking gender and global environmental change research
  18. Bromide strongly influences the formation of reaction products during the ozonation of diclofenac, metoprolol and isoproturon
  19. Reforming unitary and federal states in Western Europe
  20. Monodominance in tropical forests: modelling reveals emerging clusters and phase transitions
  21. Financial Solutions for Innovation and Sustainable Development in the Energy Sector
  22. Spread of Non-Native Plant Species into Mountains
  23. Remix
  24. Public Sector Collective Bargaining and the Distortion of Democracy
  25. Dynamische Regelselektion in der Reihenfolgeplanung