Application of friction surfacing for solid state additive manufacturing of cylindrical shell structures

Research output: Journal contributionsJournal articlesResearchpeer-review

Authors

Solid-state additive manufacturing (AM) via friction stir based processes is gaining increased attention as these techniques are feasible for several similar and dissimilar material combinations and induce significantly lower energy input to the subjacent structure than fusion-based approaches as material melting is avoided. Available research concentrates on linear depositions; however, further development of these techniques towards application necessitates more complex deposition paths, e.g. curves and the crossing of edges of previously deposited layers. In this study, the solid-state layer deposition process of friction surfacing (FS) is investigated in terms of process behavior and appearance of the resulting deposit when curved deposition paths are applied. With advancing side on the curve's inner edge, material build-up occurs predominantly on this side of the layer, which results in a deposit of inhomogeneous thickness. This phenomenon is related to the FS process characteristic due to the superposition of rotational and travel movement on a curvature, and is more pronounced for curves with small radii. A further challenge exists for closed structures, where the deposition has to cross previously deposited layers. This can be successfully achieved by reducing the travel speed prior to passing the edge to provide sufficient plasticized material thickness below the stud tip. Overall, the study provides an understanding of the FS process behavior and process parameters for curved paths. Furthermore, recommendations for process control and path planning, e.g. for building closed cylindrical shell structures, are deduced.

Original languageEnglish
Article number100184
JournalAdditive Manufacturing Letters
Volume8
Number of pages8
ISSN2772-3690
DOIs
Publication statusPublished - 01.02.2024

Bibliographical note

Publisher Copyright:
© 2023 The Author(s)

    Research areas

  • Additive manufacturing, Aluminum, Multi-layer friction surfacing, Solid state layer deposition
  • Engineering

Recently viewed

Publications

  1. Methane yield of biomass from extensive grassland is affected by compositional changes induced by order of arrival
  2. Practical Formalist
  3. Probabilistic movement models and zones of control
  4. An Optimization Approach for Crew Rostering in Public Bus Transit
  5. Finding Datasets in Publications: The University of Paderborn Approach
  6. The link between in- and external rotation of the auditor and the quality of financial accounting and audit
  7. Learning how to request using textbooks
  8. "Introduction," communication +1
  9. Overcoming physical distancing in online communities to create human spaces for societal transformations
  10. Consequences of extreme weather events for developing countries based on the example of Mongolia
  11. A model of a servo piezo mechanical hydraulic actuator and its regulation using repetitive control
  12. "And I Think That Is a Very Straightforward Way of Dealing With It''
  13. Development and validation of the Later Life Work Index for successful management of an aging workforce
  14. Towards Faster IT Delivery: Identifying Factors Limiting the Speed of Enterprise IT
  15. New method for assessing the repeatability of the measuring system for roughness measurements
  16. Learning-related emotions in multimedia learning
  17. The temporal pattern of creativity and implementation in teams
  18. Simple Mouse Attribute Analysis
  19. Mining Implications From Data
  20. Clustering design science research based on the nature of the designed artifact
  21. Reconciling conservation and development in protected areas of the Global South