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Benjamin Klusemann

Prof. Dr.

Benjamin Klusemann

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Prof. Dr. Benjamin Klusemann

    Research areas

  • Engineering - mechanics, process simulation, material modeling, Modeling & Simulation, continuum mechanics, finite element method

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  1. 2026
  2. Published

    Three-dimensional mapping of residual stresses and crack propagation in refill friction stir spot welded aluminium samples via synchrotron X-ray diffraction and X-ray micro-computed tomography

    Bernardi, M., Canelo-Yubero, D., Chen, T., Suhuddin, U. F. H., Bergmann, L. & Klusemann, B., 01.2026, In: International Journal of Fatigue. 202, 11 p., 109223.

    Research output: Journal contributions › Journal articles › Research › peer-review

  3. 2025
  4. Published

    Additive friction stir deposition vs. friction surfacing: Comparison of friction stir-based approaches for groove repair of high strength aluminum alloys

    Kallien, Z., Rojas, V. A., Aspes, P., Swinney, A. N., Fleck, T. J., Jordon, J. B., Allison, P. G. & Klusemann, B., 10.2025, In: Materials and Design. 258, 14 p., 114511.

    Research output: Journal contributions › Journal articles › Research › peer-review

  5. Published

    A multi-component phase-field model for T1 precipitates in Al-Cu-Li alloys

    Reza Safi, A., Mathew, E., Chafle, R. & Klusemann, B., 15.09.2025, In: Modelling and Simulation in Materials Science and Engineering. 33, 6, 32 p., 065009.

    Research output: Journal contributions › Journal articles › Research › peer-review

  6. Published

    Mechanical behavior, microstructural evolution and texture analysis of AA2024-T351 processed by multi-layer friction surfacing with high build rates

    Hoffmann, M., Roos, A. & Klusemann, B., 09.2025, In: Progress in Additive Manufacturing. 10, 9, p. 6279-6293 15 p., 146582.

    Research output: Journal contributions › Journal articles › Research › peer-review

  7. Published

    On the Application of Laser Shock Peening as a Manufacturing and Repair Process to Improve the Fatigue Performance of Refill Friction Stir Spot-Welded AA2024-T3 Joints

    Kashaev, N., Mohr, T., Keller, S., Hasan Suhuddin, U. F., Klusemann, B., Dorn, F. & Ventzke, V., 07.07.2025, In: Fatigue of Aircraft Structures. 2024, 16, p. 29-44 16 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  8. Published

    Combining fusion-based and solid-state additive manufacturing: Investigation of additive DED structures with friction surfacing interlayer

    Kallien, Z., Eimer, E., Roos, A., Ortolland, V., Rath, L., Williams, S. & Klusemann, B., 07.2025, In: Additive Manufacturing Letters. 14, 12 p., 100302.

    Research output: Journal contributions › Journal articles › Research › peer-review

  9. Published

    Effect of consumable stud microstructure on friction surfacing: Comparison between friction extruded and hot extruded AA2024 studs

    Aspes, P., Kallien, Z., Rath, L., Suhuddin, U. & Klusemann, B., 07.2025, In: Journal of Materials Processing Technology. 341, 14 p., 118862.

    Research output: Journal contributions › Journal articles › Research › peer-review

  10. Published

    Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application

    Shen, T., Piccoli, R., Hendler, L., Barbosa, A., Chen, T., Suhuddin, U., Cucco, M. & Klusemann, B., 07.2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 1469-1478 10 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  11. Published

    Generative 3D reconstruction of Ti-6Al-4V basketweave microstructures by optimization of differentiable microstructural descriptors

    Blümer, V., Safi, A. R., Soyarslan, C., Klusemann, B. & van den Boogaard, T., 01.06.2025, In: Acta Materialia. 291, 10 p., 120947.

    Research output: Journal contributions › Journal articles › Research › peer-review

  12. Published

    Friction stir lap weld-brazing of AA7050 aluminium alloy to Ti6Al4V titanium alloy – Limitations in dissimilar metal joining

    Grassel, F. & Klusemann, B., 06.2025, In: Manufacturing Letters. 44, p. 37-41 5 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  13. Published

    Friction stir welding of the dissimilar materials AA6082 and AISI316 for marine applications

    Bergmann, L., Mello Callil, V., Meirelles Azevedo Gomes, E. V., Igor Lourenço De Souza, M., Caprace, J. D., dos Santos, J. F., Bergmann, J. P. & Klusemann, B., 06.2025, In: International Journal of Advanced Manufacturing Technology. 138, 7, p. 3007-3020 14 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  14. Published

    The ESAFORM benchmark 2023: interlaboratory comparison benchmark for the characterization of microstructural grain growth and dynamic recrystallization kinetics of a single-phase Ni-base superalloy

    Agirre, J., Bernal, D., Flipon, B., Bernacki, M., Brüggemann, H., Bailly, D., Merklein, M., Hagenah, H., Risse, J. H., Madej, Ł., Muszka, K., Cichocki, K., Poloczek, Ł., Bylya, O., Reshetov, A., De Micheli, P., Barlier, J., Stark, A., Suhuddin, U. F. H., Staron, P., Klusemann, B. & Galdos, L., 06.2025, In: International Journal of Material Forming. 18, 2, 36 p., 33.

    Research output: Journal contributions › Journal articles › Research › peer-review

  15. Published

    Thermal Degradation and Decomposition of FR4 Laminate PCB Substrates Joined by Friction Riveting

    Rodrigues, C. F., Blaga, L. & Klusemann, B., 06.2025, In: Applied Composite Materials. 32, 3, p. 879-893 15 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  16. Published

    Enhanced dissimilar aluminum alloy joints using 0.1 mm offset in refill friction stir spot welding

    Maranho, J. F. C., Cui, F., Tang, H., Feng, X., Luan, H., Shen, J., Wolf, W., Freitas, B. J. M., Li, W., Alcântara, N. G. D., Santos, J. F. D., Klusemann, B. & Koga, G. Y., 01.05.2025, In: Journal of Materials Research and Technology. 36, p. 1091-1104 14 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  17. Published

    Fatigue life enhancement via residual stress engineering due to local forming during refill friction stir spot welding

    Becker, N., Kuhn, D., Piochowiak, J. & Klusemann, B., 01.05.2025, In: Journal of Materials Research and Technology. 36, p. 2951-2959 9 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  18. Published

    Friction surfacing of aluminum alloys on Ti6Al4V - Investigation of process parameters, material deposition behavior and bonding mechanisms

    Hoffmann, M., Roos, A. & Klusemann, B., 01.05.2025, In: Surface and Coatings Technology. 503, 12 p., 131985.

    Research output: Journal contributions › Journal articles › Research › peer-review

  19. Published

    La-Ni-H metal hydride system aging effects identification

    Shang, Y., Chen, T., Karimi, F., Le, T. T., Markmann, J., Embs, J. P., Klusemann, B., Klassen, T. & Pistidda, C., 15.04.2025, In: Chemical Engineering Journal. 510, 15 p., 161682.

    Research output: Journal contributions › Journal articles › Research › peer-review

  20. Published

    Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling

    Henninger, S., Chafle, R., Maawad, E., Klusemann, B., Müller, M. & Staron, P., 01.03.2025, In: Materialia. 39, 8 p., 102343.

    Research output: Journal contributions › Journal articles › Research › peer-review

  21. E-pub ahead of print

    Improving mechanical properties of constrained friction processing Mg-Zn-Ca alloys by modifying texture using multiple pass processing

    Chen, T., Fu, B., Suhuddin, U. F. H. R., Shen, T., Li, G., Maawad, E., Shen, J., Santos, J. F. D., Bergmann, J. P. & Klusemann, B., 10.10.2025, In: Journal of Materials Science and Technology. 232, p. 209-226 18 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  22. Published

    Effect of ambient conditions in friction surfacing

    Hoffmann, M., Duda, E. A., Aspes, P. & Klusemann, B., 02.2025, In: Welding in the World. 69, 2, p. 397-406 10 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  23. Published

    Enhancement of the mechanical properties of semi-stationary bobbin tool friction stir welded joints in AA2219 through post-weld heat treatment

    Rezende, G. N., Bernardi, M., Hoffmann, M., Bergmann, L., Zepon, G. & Klusemann, B., 01.01.2025, In: Materials Science and Engineering: A. 920, 11 p., 147498.

    Research output: Journal contributions › Journal articles › Research › peer-review

  24. Published

    Deformation by design: data-driven approach to predict and modify deformation in thin Ti-6Al-4V sheets using laser peen forming

    Sala, S. T., Bock, F. E., Pöltl, D., Klusemann, B., Huber, N. & Kashaev, N., 01.2025, In: Journal of Intelligent Manufacturing. 36, 1, p. 639-659 21 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  25. Published

    An analytical predictor machine learning corrector scheme for modeling lateral flow in hot strip rolling

    Hashemzadeh, A., Bock, F. E., Hol, C., Schutte, K., Cometa, A., Soyarslan, C., Klusemann, B. & Van Den Boogaard, T., 2025, Material Forming, ESAFORM 2025: The 28th International ESAFORM Conference on Material Forming – ESAFORM 2025 – held in Paestum (Italy), 7-9 May, 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Millersville: MaterialsResearchForum LLC, p. 2002-2011 10 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  26. Published

    Comparison of different machine control modes during friction extrusion of AA2024

    Rana, H., Chan, C., Suhuddin, U. F. H., Ben Khalifa, N. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 772-779 8 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  27. Published

    Friction extrusion from AlMgSi machining waste at high extrusion ratio

    Poy Ignacio, G., Rath, L., Suhuddin, U. F. H. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 735-744 10 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  28. Accepted/In press

    GPU-accelerated meshfree computational framework for modeling the friction surfacing process

    Elbossily, A., Kallien, Z., Chafle, R., Fraser, K. A., Afrasiabi, M., Bambach, M. & Klusemann, B., 2025, (Accepted/In press) In: Computational Particle Mechanics. 25 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  29. Published

    Liquid metal embrittlement in solid-state welding of Mg/galvanized steel

    Chen, T., Wang, H., Fu, B., Huang, C., Shen, T., Suhuddin, U. F. H. R., Maawad, E., Klassen, T., Qin, G. & Klusemann, B., 2025, In: Materials Research Letters. 13, 7, p. 785-792 8 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  30. Published

    Material flow during constrained friction processing and its effects on the local properties of AM50 rods

    Caroline de Castro, C., Chen, T., de Campos Fernandes, D. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 1777-1785 9 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  31. Accepted/In press

    Performance of Polycrystalline Boron Nitride Tools during Orbital Friction Stir Welding of Clad Pipes

    Ramos, F. D., Amavisca, C. V., Bergmann, L., Lemos, G. V. B., Reguly, A. & Klusemann, B., 2025, (Accepted/In press) In: Journal of Materials Engineering and Performance.

    Research output: Journal contributions › Journal articles › Research › peer-review

  32. Published

    Refill friction stir spot welding: Effects of energy input on residual stresses and mechanical properties in AA6082-T6

    Becker, N., Maawad, E. & Klusemann, B., 2025, In: Procedia Structural Integrity. 68, p. 776-781 6 p.

    Research output: Journal contributions › Conference article in journal › Research › peer-review

  33. 2024
  34. Published

    Corrosion behavior of multi-layer friction surfaced structure from dissimilar aluminum alloys

    Antunes Duda, E., Kallien, Z., da Silva Soares, S., Hernandez Schneider, T., Ribeiro Piaggio Cardoso, H., Vieira Braga Lemos, G., Falcade, T., Reguly, A. & Klusemann, B., 12.2024, In: Scientific Reports. 14, 1, 10 p., 9882.

    Research output: Journal contributions › Journal articles › Research › peer-review

  35. Published

    Insight into layer formation during friction surfacing: Relationship between deposition behavior and microstructure

    Hoffmann, M., Kallien, Z., Antunes Duda, E. & Klusemann, B., 12.2024, In: Materials Today Communications. 41, 13 p., 110337.

    Research output: Journal contributions › Journal articles › Research › peer-review

  36. Published

    Analysis of mechanical properties and microstructure of single and double-pass friction stir welded T-joints for aluminium stiffened Panels

    Wagner, D., Bernardi, M., Grassel, F., Chen, T., Schimanski, K., Bergmann, L. & Klusemann, B., 11.2024, In: Materials and Design. 247, 11 p., 113438.

    Research output: Journal contributions › Journal articles › Research › peer-review

  37. Published

    Local and global mechanical properties of orbital friction stir welding on API X65 PSL2 steel / Inconel 625 clad pipes

    Volff Amavisca, C., Vieira Braga Lemos, G., Dornelles Ramos, F., Bergmann, L., Reguly, A. & Klusemann, B., 10.2024, In: International Journal of Advanced Manufacturing Technology. 134, 7-8, p. 3325-3336 12 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  38. Published

    Fatigue crack initiation and propagation in plain and notched PBF-LB/M, WAAM, and wrought 316L stainless steel specimens

    Braun, M., Chen, T., Shen, J., Fassmer, H., Klusemann, B., Sheikhi, S., Ehlers, S., Müller, E., Sarmast, A. & Schubnell, J., 01.08.2024, In: Materials and Design. 244, 18 p., 113122.

    Research output: Journal contributions › Journal articles › Research › peer-review

  39. Published

    Application of Friction Riveting technique for the assembly of electronic components on printed circuit boards (PCB)

    Rodrigues, C. F., Boas, M. C. V., Blaga, L., Bartz, O. & Klusemann, B., 08.2024, In: International Journal of Advanced Manufacturing Technology. 133, 11-12, p. 5163-5173 11 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  40. Published

    Feasibility study of friction stir joining of aluminium with carbon fibre reinforced thermoplastic composite

    Malaske, L., Blaga, L. A., Bermann, L., Ahmad, B., Zhang, X. & Klusemann, B., 07.2024, In: Journal of Composite Materials. 58, 17, p. 1987-2003 17 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  41. Published

    Ductility and fracture behavior of cold spray additive manufactured zinc

    Huang, C. J., Chen, T., Fu, B. L., Zhang, Z. M., List, A., Wiehler, L., Klusemann, B., Li, W. Y., Gärtner, F. & Klassen, T., 05.06.2024, In: Additive Manufacturing. 89, 16 p., 104310.

    Research output: Journal contributions › Journal articles › Research › peer-review

  42. Published

    CALPHAD-based modeling of pressure-dependent Al, Cu and Li unary systems

    Mathew, E., Chafle, R. & Klusemann, B., 01.06.2024, In: Calphad: Computer Coupling of Phase Diagrams and Thermochemistry. 85, 14 p., 102692.

    Research output: Journal contributions › Journal articles › Research › peer-review

  43. Published

    Effect of thermo-mechanical conditions during constrained friction processing on the particle refinement of AM50 Mg-alloy phases

    de Castro, C. C., Neves, A. M. & Klusemann, B., 06.2024, In: Journal of Magnesium and Alloys. 12, 6, p. 2298-2311 14 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  44. Published

    Behavior of volumetric core defects in friction extrusion of wire from Al-Cu alloy

    Rath, L., Suhuddin, U. F. H. & Klusemann, B., 15.05.2024, Material Forming, ESAFORM 2024: The 27th International ESAFORM Conference on Material Forming – ESAFORM 2024. Araujo, A. C., Cantarel, A., Chabert, F., Korycki, A., Olivier, P. & Schmidt, F. (eds.). Millersville, PA: Association of American Publishers, p. 763-770 8 p. (Materials Research Proceedings; vol. 41).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  45. Published

    Dissimilar welding of aluminum to AlSi-coated steel sheets using refill friction stir spot welding: A feasibility study

    Shen, T., Fu, B., Chen, T., Suhuddin, U. & Klusemann, B., 15.05.2024, Material Forming, ESAFORM 2024: The 27th International ESAFORM Conference on Material Forming – ESAFORM 2024. Araujo, A. C., Cantarel, A., Chabert, F., Korycki, A., Olivier, P. & Schmidt, F. (eds.). Millersville, PA: Association of American Publishers, p. 1705-1713 9 p. (Materials Research Proceedings; vol. 41).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  46. Published

    Eigenstrain method in simulations of laser peen forming of curved surfaces

    Poltl, D., Teja Sala, S., Kashaev, N. & Klusemann, B., 15.05.2024, Material Forming, ESAFORM 2024: The 27th International ESAFORM Conference on Material Forming – ESAFORM 2024. Araujo, A. C., Cantarel, A., Chabert, F., Korycki, A., Olivier, P. & Schmidt, F. (eds.). Millersville: Association of American Publishers, p. 2355-2363 9 p. (Materials Research Proceedings; vol. 41).

    Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

  47. Published

    Numerical simulation of friction extrusion: process characteristics and material deformation due to friction

    Diyoke, G., Rath, L., Chafle, R., Ben Khalifa, N. & Klusemann, B., 05.2024, In: International Journal of Material Forming. 17, 3, 13 p., 26.

    Research output: Journal contributions › Journal articles › Research › peer-review

  48. Published

    Experimental investigation of crack propagation mechanism in refill friction stir spot joints of AA6082-T6

    Becker, N., dos Santos, J. F. & Klusemann, B., 16.04.2024, In: Engineering Fracture Mechanics. 300, 11 p., 109963.

    Research output: Journal contributions › Journal articles › Research › peer-review

  49. Published

    Investigation of microstructural and mechanical properties in AA2024-T351 multi-layer friction surfacing

    Hoffmann, M., Roos, A. & Klusemann, B., 30.03.2024, In: Surface and Coatings Technology. 480, 11 p., 130610.

    Research output: Journal contributions › Journal articles › Research › peer-review

  50. Published

    Behavior of microstructure and mechanical properties in the stir zone of friction stir welded ME21 magnesium alloy

    Pasetti-Roza, A., Victoria-Hernandez, J., Costa Pereira da Cunha, P. H., de Lima Lessa, C. R., Andrei Bergmann, L., Kurz, G., Letzig, D. & Klusemann, B., 01.03.2024, In: Journal of Materials Research and Technology. 29, p. 4895-4901 7 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  51. Published

    Application of friction surfacing for solid state additive manufacturing of cylindrical shell structures

    Kallien, Z., Rath, L., Roos, A. & Klusemann, B., 01.02.2024, In: Additive Manufacturing Letters. 8, 8 p., 100184.

    Research output: Journal contributions › Journal articles › Research › peer-review

  52. Published

    Application of novel constrained friction processing method to produce fine grained biomedical Mg-Zn-Ca alloy

    Chen, T., Fu, B., Shen, J., Suhuddin, U. F. H. R., Wiese, B., Huang, Y., Wang, M., dos Santos, J. F., Bergmann, J. P. & Klusemann, B., 02.2024, In: Journal of Magnesium and Alloys. 12, 2, p. 516-529 14 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  53. Published

    Effect of filler materials on the tensile properties and fracture toughness of laser beam welded AA2198 joints under different ageing conditions

    Examilioti, T. N., Karanikolas, D., Riekehr, S., Al-Hamdany, N., Papanikos, P., Klusemann, B., Kashaev, N. & Alexopoulos, N. D., 23.01.2024, In: Engineering Fracture Mechanics. 295, 20 p., 109811.

    Research output: Journal contributions › Journal articles › Research › peer-review

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