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Benjamin Klusemann

Prof. Dr.

Benjamin Klusemann

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Prof. Dr. Benjamin Klusemann

    Research areas

  • Engineering - mechanics, process simulation, material modeling, Modeling & Simulation, continuum mechanics, finite element method

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    1. 2025
    2. Published

      Friction surfacing of aluminum alloys on Ti6Al4V - Investigation of process parameters, material deposition behavior and bonding mechanisms

      Hoffmann, M., Roos, A. & Klusemann, B., 01.05.2025, In: Surface and Coatings Technology. 503, 12 p., 131985.

      Research output: Journal contributions › Journal articles › Research › peer-review

    3. Published

      Impact of friction stir welding-like heat cycles on precipitates in AA7050 analysed by SAXS and numerical modelling

      Henninger, S., Chafle, R., Maawad, E., Klusemann, B., Müller, M. & Staron, P., 01.03.2025, In: Materialia. 39, 8 p., 102343.

      Research output: Journal contributions › Journal articles › Research › peer-review

    4. E-pub ahead of print

      Improving mechanical properties of constrained friction processing Mg-Zn-Ca alloys by modifying texture using multiple pass processing

      Chen, T., Fu, B., Suhuddin, U. F. H. R., Shen, T., Li, G., Maawad, E., Shen, J., Santos, J. F. D., Bergmann, J. P. & Klusemann, B., 01.03.2025, (E-pub ahead of print) In: Journal of Materials Science and Technology.

      Research output: Journal contributions › Journal articles › Research › peer-review

    5. Published

      Effect of ambient conditions in friction surfacing

      Hoffmann, M., Duda, E. A., Aspes, P. & Klusemann, B., 02.2025, In: Welding in the World. 69, 2, p. 397-406 10 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    6. E-pub ahead of print

      Mechanical behavior, microstructural evolution and texture analysis of AA2024-T351 processed by multi-layer friction surfacing with high build rates

      Hoffmann, M., Roos, A. & Klusemann, B., 29.01.2025, (E-pub ahead of print) In: Progress in Additive Manufacturing. 15 p., 146582.

      Research output: Journal contributions › Journal articles › Research › peer-review

    7. Published

      Enhancement of the mechanical properties of semi-stationary bobbin tool friction stir welded joints in AA2219 through post-weld heat treatment

      Rezende, G. N., Bernardi, M., Hoffmann, M., Bergmann, L., Zepon, G. & Klusemann, B., 01.01.2025, In: Materials Science and Engineering: A. 920, 11 p., 147498.

      Research output: Journal contributions › Journal articles › Research › peer-review

    8. Published

      Deformation by design: data-driven approach to predict and modify deformation in thin Ti-6Al-4V sheets using laser peen forming

      Sala, S. T., Bock, F. E., Pöltl, D., Klusemann, B., Huber, N. & Kashaev, N., 01.2025, In: Journal of Intelligent Manufacturing. 36, 1, p. 639-659 21 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    9. Accepted/In press

      Thermal Degradation and Decomposition of FR4 Laminate PCB Substrates Joined by Friction Riveting

      Rodrigues, C. F., Blaga, L. & Klusemann, B., 2025, (Accepted/In press) In: Applied Composite Materials. 15 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    10. 2024
    11. Published

      Corrosion behavior of multi-layer friction surfaced structure from dissimilar aluminum alloys

      Antunes Duda, E., Kallien, Z., da Silva Soares, S., Hernandez Schneider, T., Ribeiro Piaggio Cardoso, H., Vieira Braga Lemos, G., Falcade, T., Reguly, A. & Klusemann, B., 12.2024, In: Scientific Reports. 14, 1, 10 p., 9882.

      Research output: Journal contributions › Journal articles › Research › peer-review

    12. Published

      Insight into layer formation during friction surfacing: Relationship between deposition behavior and microstructure

      Hoffmann, M., Kallien, Z., Antunes Duda, E. & Klusemann, B., 12.2024, In: Materials Today Communications. 41, 13 p., 110337.

      Research output: Journal contributions › Journal articles › Research › peer-review

    13. Published

      Analysis of mechanical properties and microstructure of single and double-pass friction stir welded T-joints for aluminium stiffened Panels

      Wagner, D., Bernardi, M., Grassel, F., Chen, T., Schimanski, K., Bergmann, L. & Klusemann, B., 11.2024, In: Materials and Design. 247, 11 p., 113438.

      Research output: Journal contributions › Journal articles › Research › peer-review

    14. Published

      Local and global mechanical properties of orbital friction stir welding on API X65 PSL2 steel / Inconel 625 clad pipes

      Volff Amavisca, C., Vieira Braga Lemos, G., Dornelles Ramos, F., Bergmann, L., Reguly, A. & Klusemann, B., 10.2024, In: International Journal of Advanced Manufacturing Technology. 134, 7-8, p. 3325-3336 12 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    15. Published

      Fatigue crack initiation and propagation in plain and notched PBF-LB/M, WAAM, and wrought 316L stainless steel specimens

      Braun, M., Chen, T., Shen, J., Fassmer, H., Klusemann, B., Sheikhi, S., Ehlers, S., Müller, E., Sarmast, A. & Schubnell, J., 01.08.2024, In: Materials and Design. 244, 18 p., 113122.

      Research output: Journal contributions › Journal articles › Research › peer-review

    16. Published

      Application of Friction Riveting technique for the assembly of electronic components on printed circuit boards (PCB)

      Rodrigues, C. F., Boas, M. C. V., Blaga, L., Bartz, O. & Klusemann, B., 08.2024, In: International Journal of Advanced Manufacturing Technology. 133, 11-12, p. 5163-5173 11 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    17. Published

      Feasibility study of friction stir joining of aluminium with carbon fibre reinforced thermoplastic composite

      Malaske, L., Blaga, L. A., Bermann, L., Ahmad, B., Zhang, X. & Klusemann, B., 07.2024, In: Journal of Composite Materials. 58, 17, p. 1987-2003 17 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    18. Published

      Ductility and fracture behavior of cold spray additive manufactured zinc

      Huang, C. J., Chen, T., Fu, B. L., Zhang, Z. M., List, A., Wiehler, L., Klusemann, B., Li, W. Y., Gärtner, F. & Klassen, T., 05.06.2024, In: Additive Manufacturing. 89, 16 p., 104310.

      Research output: Journal contributions › Journal articles › Research › peer-review

    19. Published

      CALPHAD-based modeling of pressure-dependent Al, Cu and Li unary systems

      Mathew, E., Chafle, R. & Klusemann, B., 01.06.2024, In: Calphad: Computer Coupling of Phase Diagrams and Thermochemistry. 85, 14 p., 102692.

      Research output: Journal contributions › Journal articles › Research › peer-review

    20. Published

      Effect of thermo-mechanical conditions during constrained friction processing on the particle refinement of AM50 Mg-alloy phases

      de Castro, C. C., Neves, A. M. & Klusemann, B., 06.2024, In: Journal of Magnesium and Alloys. 12, 6, p. 2298-2311 14 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    21. Published

      Behavior of volumetric core defects in friction extrusion of wire from Al-Cu alloy

      Rath, L., Suhuddin, U. F. H. & Klusemann, B., 15.05.2024, Material Forming, ESAFORM 2024: The 27th International ESAFORM Conference on Material Forming – ESAFORM 2024. Araujo, A. C., Cantarel, A., Chabert, F., Korycki, A., Olivier, P. & Schmidt, F. (eds.). Millersville, PA: Association of American Publishers, p. 763-770 8 p. (Materials Research Proceedings; vol. 41).

      Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

    22. Published

      Dissimilar welding of aluminum to AlSi-coated steel sheets using refill friction stir spot welding: A feasibility study

      Shen, T., Fu, B., Chen, T., Suhuddin, U. & Klusemann, B., 15.05.2024, Material Forming, ESAFORM 2024: The 27th International ESAFORM Conference on Material Forming – ESAFORM 2024. Araujo, A. C., Cantarel, A., Chabert, F., Korycki, A., Olivier, P. & Schmidt, F. (eds.). Millersville, PA: Association of American Publishers, p. 1705-1713 9 p. (Materials Research Proceedings; vol. 41).

      Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

    23. Published

      Eigenstrain method in simulations of laser peen forming of curved surfaces

      Poltl, D., Teja Sala, S., Kashaev, N. & Klusemann, B., 15.05.2024, Material Forming, ESAFORM 2024: The 27th International ESAFORM Conference on Material Forming – ESAFORM 2024. Araujo, A. C., Cantarel, A., Chabert, F., Korycki, A., Olivier, P. & Schmidt, F. (eds.). Millersville: Association of American Publishers, p. 2355-2363 9 p. (Materials Research Proceedings; vol. 41).

      Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

    24. Published

      Numerical simulation of friction extrusion: process characteristics and material deformation due to friction

      Diyoke, G., Rath, L., Chafle, R., Ben Khalifa, N. & Klusemann, B., 05.2024, In: International Journal of Material Forming. 17, 3, 13 p., 26.

      Research output: Journal contributions › Journal articles › Research › peer-review

    25. Published

      Experimental investigation of crack propagation mechanism in refill friction stir spot joints of AA6082-T6

      Becker, N., dos Santos, J. F. & Klusemann, B., 16.04.2024, In: Engineering Fracture Mechanics. 300, 11 p., 109963.

      Research output: Journal contributions › Journal articles › Research › peer-review

    26. Published

      Investigation of microstructural and mechanical properties in AA2024-T351 multi-layer friction surfacing

      Hoffmann, M., Roos, A. & Klusemann, B., 30.03.2024, In: Surface and Coatings Technology. 480, 11 p., 130610.

      Research output: Journal contributions › Journal articles › Research › peer-review

    27. Published

      Behavior of microstructure and mechanical properties in the stir zone of friction stir welded ME21 magnesium alloy

      Pasetti-Roza, A., Victoria-Hernandez, J., Costa Pereira da Cunha, P. H., de Lima Lessa, C. R., Andrei Bergmann, L., Kurz, G., Letzig, D. & Klusemann, B., 01.03.2024, In: Journal of Materials Research and Technology. 29, p. 4895-4901 7 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    28. Published

      Application of friction surfacing for solid state additive manufacturing of cylindrical shell structures

      Kallien, Z., Rath, L., Roos, A. & Klusemann, B., 01.02.2024, In: Additive Manufacturing Letters. 8, 8 p., 100184.

      Research output: Journal contributions › Journal articles › Research › peer-review

    29. Published

      Application of novel constrained friction processing method to produce fine grained biomedical Mg-Zn-Ca alloy

      Chen, T., Fu, B., Shen, J., Suhuddin, U. F. H. R., Wiese, B., Huang, Y., Wang, M., dos Santos, J. F., Bergmann, J. P. & Klusemann, B., 02.2024, In: Journal of Magnesium and Alloys. 12, 2, p. 516-529 14 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    30. Published

      Effect of filler materials on the tensile properties and fracture toughness of laser beam welded AA2198 joints under different ageing conditions

      Examilioti, T. N., Karanikolas, D., Riekehr, S., Al-Hamdany, N., Papanikos, P., Klusemann, B., Kashaev, N. & Alexopoulos, N. D., 23.01.2024, In: Engineering Fracture Mechanics. 295, 20 p., 109811.

      Research output: Journal contributions › Journal articles › Research › peer-review

    31. Published

      Data-driven and physics-based modelling of process behaviour and deposit geometry for friction surfacing

      Bock, F. E., Kallien, Z., Huber, N. & Klusemann, B., 01.01.2024, In: Computer Methods in Applied Mechanics and Engineering. 418, Part A, 26 p., 116453.

      Research output: Journal contributions › Journal articles › Research

    32. Published

      Deep Rolling for Tailoring Residual Stresses of AA2024 Sheet Metals

      Lehmann, J., Keller, S., Esterl, F., Kashaev, N., Klusemann, B. & Ben Khalifa, N., 2024, Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity: ICTP 2023 - Volume 3. Mocellin, K., Bouchard, P.-O., Bigot, R. & Balan, T. (eds.). Cham: Springer International Publishing AG, Vol. 3. p. 352-362 11 p. (Lecture Notes in Mechanical Engineering).

      Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

    33. Published

      EFFECT OF DIFFERENT RESIDUAL STRESS ENGINEERING TECHNIQUES ON THE RESIDUAL STRESS AND FATIGUE CRACK GROWTH BEHAVIOUR IN AA7075

      Lehmann, J., Ventzke, V., Dorn, F., Knothe-Horstmann, C., Klusemann, B., Kashaev, N. & Ben Khalifa, N., 2024, European Conference on Fracture 2024: Book of Abstracts. Bozic, Z., Domazet, Z., Basan, R., Vrdoljak, M. & Andric, M. (eds.). Zagreb: University of Zagreb, p. 410-410 1 p.

      Research output: Contributions to collected editions/works › Published abstract in conference proceedings › Research

    34. Published

      Grain Structure Evolution Ahead of the Die During Friction Extrusion of AA2024

      Chan, C. Y. C., Suhuddin, U. F. H. R., Rath, L., Bachiega, F. L. & Klusemann, B., 2024, Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity - ICTP 2023 - Volume 3. Mocellin, K., Bouchard, P.-O., Bigot, R. & Balan, T. (eds.). Cham: Springer Science and Business Media Deutschland GmbH, p. 422-428 7 p. (Lecture Notes in Mechanical Engineering).

      Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

    35. Published

      Microstructure refinement by a novel friction-based processing on Mg-Zn-Ca alloy

      Chen, T., Fu, B., Shen, J., Suhuddin, U. F. H. R., Wiese, B., Dos Santos, J. F., Bergmann, J. P. & Klusemann, B., 2024, Material Forming, ESAFORM 2024: The 27th International ESAFORM Conference on Material Forming – ESAFORM 2024. Araujo, A. C., Cantarel, A., Chabert, F., Korycki, A., Olivier, P. & Schmidt, F. (eds.). Millersville, PA : Association of American Publishers, p. 2031-2040 10 p. (Materials Research Proceedings; vol. 41).

      Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

    36. Published

      Processability of Mg-Gd Powder via Friction Extrusion

      Rath, L., Chan, C., Suhuddin, U., Buresch, H., Ebel, T. & Klusemann, B., 2024, Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity - ICTP 2023 - Volume 1. Mocellin, K., Bouchard, P.-O., Bigot, R. & Balan, T. (eds.). Springer Science and Business Media Deutschland GmbH, p. 431-441 11 p. (Lecture Notes in Mechanical Engineering).

      Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review

    37. 2023
    38. Published

      Author Correction: Feasibility of orbital friction stir welding on clad pipes of API X65 steel and Inconel 625 (Scientific Reports, (2023), 13, 1, (10669), 10.1038/s41598-023-37913-4)

      Amavisca, C. V., Bergmann, L., de, C. R., Schroeder, J. G., Ramos, F. D., Lemos, G. V. B., Reguly, A. & Klusemann, B., 12.2023, In: Scientific Reports. 13, 1, 1 p., 11959.

      Research output: Journal contributions › Other (editorial matter etc.) › Research

    39. Published

      Feasibility of orbital friction stir welding on clad pipes of API X65 steel and Inconel 625

      Amavisca, C. V., Bergmann, L., Lessa, C. R. D. L., Schroeder, J. G., Ramos, F. D., Lemos, G. V. B., Reguly, A. & Klusemann, B., 12.2023, In: Scientific Reports. 13, 1, 10 p., 10669.

      Research output: Journal contributions › Journal articles › Research › peer-review

    40. Published

      Friction Stir Welding of Various Aluminium Alloys to Titanium

      Grassel, S. F., Bergmann, L. & Klusemann, B., 29.11.2023, In: Key Engineering Materials. 966, p. 49-54 6 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    41. Published

      Friction surfacing of aluminum to steel: Influence of different substrate surface topographies

      Roos, A., Metternich, F., Kallien, Z., Baumann, J., Ehrich, J., Kipp, M., Hanke, S., Biermann, D. & Klusemann, B., 01.11.2023, In: Materials and Design. 235, 12 p., 112390.

      Research output: Journal contributions › Journal articles › Research › peer-review

    42. Published

      Microstructure evolution and texture development during production of homogeneous fine-grained aluminum wire by friction extrusion

      Suhuddin, U. F. H., Rath, L., Halak, R. M. & Klusemann, B., 01.11.2023, In: Materials Characterization. 205, 13 p., 113252.

      Research output: Journal contributions › Journal articles › Research › peer-review

    43. Published

      Process parameter assessment on the dissimilar deposition of AA2024-T351 on AA7475-T761 by friction surfacing

      Brandes, A. C., Roos, A., Klusemann, B., Martins, J. D. P., dos Santos, J. F. & Carvalho, A. L. M., 01.11.2023, In: Journal of Materials Research and Technology. 27, p. 7593-7605 13 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    44. Published

      Refill friction stir spot welding of thermoplastic composites: Case study on Carbon-fiber-reinforced polyphenylene sulfide

      Schäfer, H., Blaga, L. A., Stöver, E. & Klusemann, B., 01.10.2023, In: Thin-Walled Structures. 191, 111037.

      Research output: Journal contributions › Journal articles › Research

    45. Published

      Correlation of Microstructure and Local Mechanical Properties Along Build Direction for Multi-layer Friction Surfacing of Aluminum Alloys

      Kallien, Z., Hoffmann, M., Roos, A. & Klusemann, B., 10.2023, In: JOM: Journal of The Minerals, Metals & Materials Society. 75, 10, p. 4212-4222 11 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

    46. Published

      Microstructural development of as-cast AM50 during Constrained Friction Processing: grain refinement and influence of process parameters

      de Castro, C. C., Shen, J., dos Santos, J. F. & Klusemann, B., 01.09.2023, In: Journal of Materials Processing Technology. 318, 11 p., 118018.

      Research output: Journal contributions › Journal articles › Research

    47. Published

      Rapid grain refinement and compositional homogenization in a cast binary Cu50Ni alloy achieved by friction stir processing

      Escobar, J., Gwalani, B., Silverstein, J., Ajantiwalay, T., Roach, C., Bergmann, L., dos Santos, J. F., Maawad, E., Klusemann, B. & Devaraj, A., 01.08.2023, In: Materials Characterization. 202, 10 p., 112999.

      Research output: Journal contributions › Journal articles › Research

    48. Published

      Semi-stationary shoulder bobbin-tool: A new approach in tailoring macrostructure and mechanical properties of bobbin-tool friction stir welds in magnesium alloy

      Li, G., Chen, T., Fu, B., Shen, J., Bergmann, L., Zhou, L., Chen, K., Santos, J. F. D. & Klusemann, B., 01.08.2023, In: Journal of Materials Processing Technology. 317, 117984.

      Research output: Journal contributions › Journal articles › Research

    49. Published

      Fatigue behaviour of multi-spot joints of 2024-T3 aluminium sheets obtained by refill Friction Stir Spot Welding with polysulfide sealant

      Bernardi, M., Suhuddin, U. F. H., Fu, B., Gerber, J. P., Bianchi, M., Ostrovsky, I., Sievers, B., Faes, K., Maawad, E., Lazzeri, L., dos Santos, J. F. & Klusemann, B., 01.07.2023, In: International Journal of Fatigue. 172, 107539.

      Research output: Journal contributions › Journal articles › Research › peer-review

    50. Published

      Fatigue crack propagation in AA5083 structures additively manufactured via multi-layer friction surfacing

      Kallien, Z., Knothe-Horstmann, C. & Klusemann, B., 01.07.2023, In: Additive Manufacturing Letters. 6, 7 p., 100154.

      Research output: Journal contributions › Comments / Debate / Reports › Research

    51. Published

      Quasi-in-situ observation of microstructure at the friction interface: Shear deformation, dynamic recrystallization and mechanical responses during friction welding process

      Jin, F., Fu, B., Shen, J., Li, J., Li, W., Santos, J. F. D. & Klusemann, B., 01.06.2023, In: Materials Characterization. 200, 112911.

      Research output: Journal contributions › Journal articles › Research

    52. Published

      Friction Riveting of FR4 substrates for printed circuit boards: Influence of process parameters on process temperature development and joint properties

      Rodrigues, C. F., Blaga, L. & Klusemann, B., 01.05.2023, In: Journal of Materials Research and Technology. 24, p. 4639-4649 11 p.

      Research output: Journal contributions › Journal articles › Research

    53. Published

      On anisotropic tensile mechanical behavior of Al-Cu-Li AA2198 alloy under different ageing conditions

      Examilioti, T. N., Li, W., Kashaev, N., Ventzke, V., Klusemann, B., Tiryakioğlu, M. & Alexopoulos, N. D., 01.05.2023, In: Journal of Materials Research and Technology. 24, p. 895-908 14 p.

      Research output: Journal contributions › Journal articles › Research › peer-review

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