Numerical study of rolling process on the plastic strain distribution in wire + arc additive manufactured Ti-6Al-4V

Publikation: Beiträge in ZeitschriftenKonferenzaufsätze in FachzeitschriftenForschungbegutachtet

Authors

Wire+arc additive manufacturing (WAAM) is an additive manufacturing (AM) process that employs wire as the feedstock and an arc as energy source, to construct near net-shape components at high build rates. Ti-6Al-4V deposits typically form large columnar prior β grains that can grow through the entire component height, leading to anisotropy and lower mechanical properties, compared to the equivalent wrought alloy. Cold-working techniques such as rolling can be used to promote grain refinement in Ti-6Al-4V WAAM parts, thus increasing strength and eliminating anisotropy concomitantly. Additionally, rolling can be beneficial in terms of reduction of residual stress and distortion. The aim of this study is to illustrate the effect of rolling process parameters on the plastic deformation characteristics in Ti-6Al-4V WAAM structures. To produce a certain refinement of the microstructure, a certain amount of strain is typically required; thus suitable design guidelines for practical applications are needed. The effect of different rolling process parameters, in particular, rolling load and roller profile radius on the plastic strain distribution is investigated based on the finite element method. From a numerical point of view, the effect of the stiffness of the roller is investigated, e.g. deformable vs. rigid roller. Results indicate that for an identical rolling load, the deformable roller produces lower equivalent plastic strains due to its own elastic deformation. Additionally, a lower friction coefficient produces higher equivalent plastic strains near the top surface but, it has an insignificant effect on the plastic deformation further away from the top surface. However, numerically the computation time significantly increased for a higher friction coefficient. Larger roller profile radii lead to lower plastic strain near the top surface, but simultaneously had nearly no noticeable effect on plastic strains at deeper depth. In addition, the effect of interspace between rollers on the uniformity of the plastic strain during multi-pass rolling was investigated for a selected example. The results show that a higher uniform plastic strain distribution is obtained when the interspace between two rollers is equal to the residual width of the groove produced by a single rolling pass.

OriginalspracheEnglisch
Aufsatznummer150019
ZeitschriftAIP Conference Proceedings
Jahrgang2113
Ausgabenummer1
Anzahl der Seiten6
ISSN0094-243X
DOIs
PublikationsstatusErschienen - 02.07.2019
VeranstaltungInternational ESAFORM Conference on Material Forming- ESAFORM 2019 - Vitoria-Gasteiz, Spanien
Dauer: 08.05.201910.05.2019
Konferenznummer: 22

DOI

Zuletzt angesehen

Publikationen

  1. Morde in hellen Nächten
  2. Meeting the challenges of global change
  3. Article 28 Relationship with Existing International Conventions
  4. Benefits of integrating popular music in primary and secondary schools
  5. Nun brat’ mir doch eine(r) einen Elch!
  6. Immanent/Economic Trinity
  7. The dealer as a genius
  8. The Environmental Consequences of JIT Management
  9. Der Inverted Classroom in der Politikwissenschaft
  10. "Wie getrennt zusammenleben?
  11. Corrosion behaviour of magnesium alloys with RE additions in sodium chloride solutions
  12. Simulationsbasierte Optimierung zur Energieersparnis und Verbrauchsflexibilisierung in der Hinterlandentwässerung
  13. Intentions and synergies the cases of control and speed comment on Di Paolo's 'interactive time travel'
  14. Idol/Ikone
  15. Schwerpunktbereich - Einführung in das Planfeststellungsrecht [Part 2]
  16. Alpha and beta diversity across coastal marine social-ecological systems
  17. Struktur eines Instruments zur Kompetenzerfassung in der Sportlehrerausbildung
  18. Corporate social responsibility (CSR) decoupling and tax avoidance.
  19. Unfall in Zeitlupe
  20. The outcome of coaching and training for self-employment. A statistical evaluation of outside assistance support programs for unemployed business founders in Germany
  21. Institutional ownership and board governance. A structured literature review on the heterogeneous monitoring role of institutional investors
  22. Entrepreneurship
  23. I modelli di sviluppo imprenditoriale delle imprese locali
  24. Multifunctionality and biodiversity
  25. MARKET OPPORTUNITIES and REGULATORY FRAMEWORK CONDITIONS for STATIONARY BATTERY STORAGE SYSTEMS in GERMANY
  26. Das sechsunddreißigste Jahrbuch