Laser Beam Welding of Aeronautical Al-Cu-Li Sheets: Quasi-static Tensile Mechanical Performance and Quality Assessment of Welded Joints

Publikation: Beiträge in ZeitschriftenKonferenzaufsätze in FachzeitschriftenForschungbegutachtet

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Laser Beam Welding of Aeronautical Al-Cu-Li Sheets: Quasi-static Tensile Mechanical Performance and Quality Assessment of Welded Joints. / Examilioti, Theano N.; Charalampidou, Christina Margarita; Alexopoulos, Nikolaos D.
in: Procedia Structural Integrity, Jahrgang 68, 2025, S. 756-761.

Publikation: Beiträge in ZeitschriftenKonferenzaufsätze in FachzeitschriftenForschungbegutachtet

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@article{655e327bfa9d4a00882eea49a69e4b3b,
title = "Laser Beam Welding of Aeronautical Al-Cu-Li Sheets: Quasi-static Tensile Mechanical Performance and Quality Assessment of Welded Joints",
abstract = "The present article investigates the effect of different filler materials, different nominal sheet thickness as well as different post welding heat treatments, on the tensile mechanical performance of laser beam welded (LBWed) joints from aluminium alloy (AA) Al-Cu-Li 2198. LBWed joints were produced either using Al-Si (AA4047) or Al-Cu (AA2319) filler wires. The test results indicated that the exploitation of Al-Si filler material is beneficial for the tensile mechanical behavior of the welded joint, while it also corresponds to artificial ageing conditions with a significant increase in yield stress over artificial ageing. On the contrary, the exploitation of Al-Cu filler material demonstrated lower yield stress values and for all investigated aged conditions. Sheet thickness-dependent behavior showed that the investigated higher 5.0 mm sheet thickness exhibited higher mechanical properties compared to lower 3.2 mm sheet thickness specimens. A quality index was exploited to evaluate the global tensile mechanical performance of the investigated LBWed joints. It was observed that the LBWed joints with Al-Si filler material showed higher {\textquoteleft}quality' values that the respective joints with Al-Cu filler material, with the highest quality to be achieved for the peak-aged condition.",
keywords = "Al-Cu-Li, Laser Beam Welding, Mechanical Performance, Quality Index, Engineering",
author = "Examilioti, {Theano N.} and Charalampidou, {Christina Margarita} and Alexopoulos, {Nikolaos D.}",
note = "Publisher Copyright: {\textcopyright} 2025 The Authors. Published by ELSEVIER B.V.; 24th European Conference on Fracture, ECF 2024 ; Conference date: 26-08-2024 Through 30-08-2024",
year = "2025",
doi = "10.1016/j.prostr.2025.06.126",
language = "English",
volume = "68",
pages = "756--761",
journal = "Procedia Structural Integrity",
issn = "2452-3216",
publisher = "Elsevier B.V.",

}

RIS

TY - JOUR

T1 - Laser Beam Welding of Aeronautical Al-Cu-Li Sheets

T2 - 24th European Conference on Fracture, ECF 2024

AU - Examilioti, Theano N.

AU - Charalampidou, Christina Margarita

AU - Alexopoulos, Nikolaos D.

N1 - Publisher Copyright: © 2025 The Authors. Published by ELSEVIER B.V.

PY - 2025

Y1 - 2025

N2 - The present article investigates the effect of different filler materials, different nominal sheet thickness as well as different post welding heat treatments, on the tensile mechanical performance of laser beam welded (LBWed) joints from aluminium alloy (AA) Al-Cu-Li 2198. LBWed joints were produced either using Al-Si (AA4047) or Al-Cu (AA2319) filler wires. The test results indicated that the exploitation of Al-Si filler material is beneficial for the tensile mechanical behavior of the welded joint, while it also corresponds to artificial ageing conditions with a significant increase in yield stress over artificial ageing. On the contrary, the exploitation of Al-Cu filler material demonstrated lower yield stress values and for all investigated aged conditions. Sheet thickness-dependent behavior showed that the investigated higher 5.0 mm sheet thickness exhibited higher mechanical properties compared to lower 3.2 mm sheet thickness specimens. A quality index was exploited to evaluate the global tensile mechanical performance of the investigated LBWed joints. It was observed that the LBWed joints with Al-Si filler material showed higher ‘quality' values that the respective joints with Al-Cu filler material, with the highest quality to be achieved for the peak-aged condition.

AB - The present article investigates the effect of different filler materials, different nominal sheet thickness as well as different post welding heat treatments, on the tensile mechanical performance of laser beam welded (LBWed) joints from aluminium alloy (AA) Al-Cu-Li 2198. LBWed joints were produced either using Al-Si (AA4047) or Al-Cu (AA2319) filler wires. The test results indicated that the exploitation of Al-Si filler material is beneficial for the tensile mechanical behavior of the welded joint, while it also corresponds to artificial ageing conditions with a significant increase in yield stress over artificial ageing. On the contrary, the exploitation of Al-Cu filler material demonstrated lower yield stress values and for all investigated aged conditions. Sheet thickness-dependent behavior showed that the investigated higher 5.0 mm sheet thickness exhibited higher mechanical properties compared to lower 3.2 mm sheet thickness specimens. A quality index was exploited to evaluate the global tensile mechanical performance of the investigated LBWed joints. It was observed that the LBWed joints with Al-Si filler material showed higher ‘quality' values that the respective joints with Al-Cu filler material, with the highest quality to be achieved for the peak-aged condition.

KW - Al-Cu-Li

KW - Laser Beam Welding

KW - Mechanical Performance

KW - Quality Index

KW - Engineering

UR - http://www.scopus.com/inward/record.url?scp=105012357927&partnerID=8YFLogxK

U2 - 10.1016/j.prostr.2025.06.126

DO - 10.1016/j.prostr.2025.06.126

M3 - Conference article in journal

AN - SCOPUS:105012357927

VL - 68

SP - 756

EP - 761

JO - Procedia Structural Integrity

JF - Procedia Structural Integrity

SN - 2452-3216

Y2 - 26 August 2024 through 30 August 2024

ER -

DOI