TY - CHAP

T1 - Experimental Investigation of Efficiency and Deposit Process Temperature During Multi-Layer Friction Surfacing

AU - Kallien, Zina

AU - Roos, Arne

AU - Klusemann, Benjamin

N1 - Conference code: 25

PY - 2022/7/22

Y1 - 2022/7/22

N2 - Multi-layer friction surfacing (MLFS) follows the principle of the friction surfacing (FS) process, which is an established solid state coating technology for similar and dissimilar metallic materials. With this approach, the deposition of a consumable material on a substrate is enabled via friction and severe plastic deformation (SPD), processing the material below its melting temperature. The focus of the present study lies on the investigation of the temperature distribution during MLFS deposition. The measurements show that the temperature within the stack tends to be slightly higher on the advancing side. Additionally, the deposition behavior, i.e. deposition rate and consumable stud consumption rate, was investigated. Along MLFS stack height, deposition efficiency tends to sightly decrease, shown by decreasing layer thickness and increased length of remaining consumable studs. Overall, MLFS is highly repeatable for multiple layers and presents stable deposition conditions. Additionally, the technique has a comparatively low heat input to the substrate and the already deposited material.

AB - Multi-layer friction surfacing (MLFS) follows the principle of the friction surfacing (FS) process, which is an established solid state coating technology for similar and dissimilar metallic materials. With this approach, the deposition of a consumable material on a substrate is enabled via friction and severe plastic deformation (SPD), processing the material below its melting temperature. The focus of the present study lies on the investigation of the temperature distribution during MLFS deposition. The measurements show that the temperature within the stack tends to be slightly higher on the advancing side. Additionally, the deposition behavior, i.e. deposition rate and consumable stud consumption rate, was investigated. Along MLFS stack height, deposition efficiency tends to sightly decrease, shown by decreasing layer thickness and increased length of remaining consumable studs. Overall, MLFS is highly repeatable for multiple layers and presents stable deposition conditions. Additionally, the technique has a comparatively low heat input to the substrate and the already deposited material.

KW - Additive Manufacturing

KW - Dissimilar Aluminum Alloys

KW - Multi-Layer Friction Surfacing

KW - Solid State Layer Deposition

KW - Temperature

KW - Engineering

UR - http://www.scopus.com/inward/record.url?scp=85140449410&partnerID=8YFLogxK

UR - https://main.scientific.net/book/achievements-and-trends-in-material-forming/978-3-0357-3750-9/ebook

U2 - 10.4028/p-s43q63

DO - 10.4028/p-s43q63

M3 - Article in conference proceedings

AN - SCOPUS:85140449410

SN - 978-3-0357-1759-4

T3 - Key Engineering Materials

SP - 187

EP - 193

BT - Achievements and Trends in Material Forming

A2 - Vincze, Gabriela

A2 - Barlat, Frédéric

PB - Trans Tech Publications Ltd

CY - Baech

T2 - Conference - 25th International Conference on Material Forming, ESAFORM 2022

Y2 - 27 April 2022 through 29 April 2022

ER -