Modeling of 3D fluid-structure-interaction during in-situ hybridization of double-curved fiber-metal-laminates
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
Authors
Fiber-metal-laminates (FML) provide excellent fatigue behavior, damage-tolerant properties, and inherent corrosion resistance. A 2017-developed single-step process that combines deep-drawing with simultaneous infiltration (in-situ-hybridization) yields promising results. However, Fluid-Structure-Interaction (FSI) between the hybrid stack and the fluid pressure complicated the defect-free processing of double-curved parts. In this work, a Finite Element (FE) simulation approach for modeling the in-situ hybridization of FMLs is expanded to incorporate a both-sided (strong) FSI, aiming to facilitate apriori virtual support for process- and part development. Using Terzaghi’s effective stress formulation, the proposed framework can predict metal sheet buckling and resin accumulation resulting from local fluid pressure during infiltration of the textile interlayers on part level. Different conditions are simulated, outlining the high relevance of considering strong FSI during process simulation. The part-level results are compared with experimental findings. Modeling challenges are discussed, along with suggested future enhancements of the simulation approach.
Original language | English |
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Title of host publication | Material Forming - The 26th International ESAFORM Conference on Material Forming – ESAFORM 2023 : The 26th International ESAFORM Conference on Material Forming - ESAFORM 2023 |
Editors | Lukasz Madej, Mateusz Sitko, Konrad Perzynski |
Number of pages | 12 |
Place of Publication | Krakow |
Publisher | MaterialsResearchForum LLC |
Publication date | 19.04.2023 |
Pages | 219-230 |
ISBN (electronic) | 978-1-64490-247-9 |
DOIs | |
Publication status | Published - 19.04.2023 |
Event | 26th International ESAFORM Conference on Material Forming 2023 - AGH University of Science and Technology, Kraków, Poland Duration: 19.04.2023 → 21.04.2023 Conference number: 26 https://esaform2023.agh.edu.pl/ |
Bibliographical note
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- Engineering - composites, process simulation, infiltration, deep drawing, fml, fsi, fea