Friction extrusion processing of aluminum powders: Microstructure homogeneity and mechanical properties
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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Material Forming: The 26th International ESAFORM Conference on Material Forming - ESAFORM 2023 - held in Kraków, Poland, April 19-21, 2023. ed. / Lukasz Madej; Mateusz Sitko; Konrad Perzynski. Vol. 1 Millersville: MaterialsResearchForum LLC, 2023. p. 515-522 56 (Materials Research Proceedings; Vol. 28).
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
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RIS
TY - CHAP
T1 - Friction extrusion processing of aluminum powders
T2 - 26th International ESAFORM Conference on Material Forming 2023
AU - Chan, Chang Yin Cheng
AU - Rath, Lars
AU - Suhuddin, Uceu F.H.
AU - Klusemann, Benjamin
N1 - Conference code: 26
PY - 2023/4/19
Y1 - 2023/4/19
N2 - Friction extrusion (FE) is a solid-state process categorized as an energy-efficient process, utilizing the intrinsic friction-induced heat to plasticize and manufacture fully consolidated extrudate from various feedstocks, i.e. solid billet, chips and powder. Friction in the relative motion between the feedstock and the non-consumable die generates heat as well as imposes severe plastic deformation; this combination enables dynamic recrystallization and refinement of the microstructure. This study demonstrates the feasibility of directly extruding aluminum alloy powder into fully consolidated wire in a single step process. The extrudate is free of noticeable defects and shows predominantly homogeneous microstructure along the cross-section of the wire. The powder evolution upon passing through the die orifice was investigated in terms of morphology and microstructure. Additionally, the mechanical properties of the extrudate, i.e. microhardness and ultimate tensile strength, were compared to solid billets of AA7075 in different temper states and shows adequate mechanical properties without possible post-heat treatments.
AB - Friction extrusion (FE) is a solid-state process categorized as an energy-efficient process, utilizing the intrinsic friction-induced heat to plasticize and manufacture fully consolidated extrudate from various feedstocks, i.e. solid billet, chips and powder. Friction in the relative motion between the feedstock and the non-consumable die generates heat as well as imposes severe plastic deformation; this combination enables dynamic recrystallization and refinement of the microstructure. This study demonstrates the feasibility of directly extruding aluminum alloy powder into fully consolidated wire in a single step process. The extrudate is free of noticeable defects and shows predominantly homogeneous microstructure along the cross-section of the wire. The powder evolution upon passing through the die orifice was investigated in terms of morphology and microstructure. Additionally, the mechanical properties of the extrudate, i.e. microhardness and ultimate tensile strength, were compared to solid billets of AA7075 in different temper states and shows adequate mechanical properties without possible post-heat treatments.
KW - Aluminum
KW - Friction Extrusion
KW - Powder Consolidation
KW - Solid-State Processing
KW - Engineering
KW - Aluminium
KW - Friction extrusion
KW - Powder Consolidation
KW - Solid-State Processing
UR - http://www.scopus.com/inward/record.url?scp=85160238616&partnerID=8YFLogxK
UR - https://www.mendeley.com/catalogue/8416876d-252b-3c6b-b449-b736b93cea27/
U2 - 10.21741/9781644902479-56
DO - 10.21741/9781644902479-56
M3 - Article in conference proceedings
AN - SCOPUS:85160238616
SN - 978-1-64490-246-2
VL - 1
T3 - Materials Research Proceedings
SP - 515
EP - 522
BT - Material Forming
A2 - Madej, Lukasz
A2 - Sitko, Mateusz
A2 - Perzynski, Konrad
PB - MaterialsResearchForum LLC
CY - Millersville
Y2 - 19 April 2023 through 21 April 2023
ER -