Analytical methodology for the process and joint design of form-fit joining by die-less hydroforming
Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
Authors
In modern lightweight concepts, for example in automotive engineering, structures are increasingly composed of several dissimilar materials. Due to the different material properties of the joining partners, conventional and widely used joining techniques often reach their technological limits when applied in the manufacturing of such multi-material structures. This leads to an increasing demand for appropriate joining technologies, like joining by die-less hydroforming (DHF) for connecting tubular workpieces. The present work introduces an analytical model to determine the achievable joint strength of this connection type. This approach, taking into account the material parameters as well as the groove and tube geometry, is based on a membrane analysis with constant wall thickness. Additionally, bending stresses and friction are considered locally. Besides a fundamental understanding of the load transfer mechanism, this analytic approach allows a reliable joining zone design. To validate the model, experimental investigations using aluminum specimens were performed.
Original language | English |
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Title of host publication | ASME 2014 International Manufacturing Science and Engineering Conference : Proceedings |
Number of pages | 9 |
Volume | 2 |
Publisher | The American Society of Mechanical Engineers (ASME) |
Publication date | 2014 |
ISBN (electronic) | 978-0-7918-4581-3 |
DOIs | |
Publication status | Published - 2014 |
Externally published | Yes |
Event | International Manufacturing Science and Engineering Conference ASME 2014 - Detroit, Michigan, United States Duration: 09.06.2014 → 13.06.2014 Conference number: 42 |
Bibliographical note
ASME 2014 International Manufacturing Science and Engineering Conference collocated with the JSME 2014 International Conference on Materials and Processing and the 42nd North American Manufacturing Research Conference
Volume 2: Processing
Detroit, Michigan, USA, June 9–13, 2014
Conference Sponsors: Manufacturing Engineering Division
Paper No. MSEC2014-3955, pp. V002T02A069
- Engineering - Form-fit joints , Joining by hydroforming , Space frame structure