Professorship for materials mechanics
Organisational unit: Professoship
Organisation profile
The professorship for materials mechanics with a focus on process simulation is a shared professorship carried out in cooperation with the Helmholtz-Zentrum hereon GmbH. In particular, this is concerned with the digital modelling of technological production processes and materials, whereby considerable focus is placed on local modification processes, solid state joining processes and forming processes. The modelling approaches which are used for these range from micromechanics (e.g. crystal plasticity and phase field simulations), to continuum mechanics for describing material behaviour, to approaches for complex process simulations.
Main research areas
At the same time, one of the main focuses of the activities carried out by the professorship at the Leuphana is the development and application of mathematical models (material models) for describing microstructure development and the deformation behaviour of various metallic materials across multiple length scales. These developments often take place in close conjunction with the experimental work being carried out at the hereon. The length scale and timescale on which the relevant processes in the material take place or on which these are modelled depends on the material, the process and the component. Over the past few years, the work group has built up a vast wealth of experience when it comes to modelling many material systems such as these. In addition to carrying out intense studies on deformation processes in metallic materials, the work group has also dealt with additional material systems such as metallic glasses and polymers.
At the Helmholtz-Zentrum hereon, the professorship deals specifically with the experimental study and process modelling of solid state joining processes and manufacturing processes which act on a local level. Some named examples of these are joining processes such as friction stir welding and laser welding, as well as additive manufacturing processes such as friction welding and laser deposition welding. This is accompanied by local modification processes for the targeted adjustment of residual stresses (residual stress engineering), such as laser shock peening and hammer peening. One of the fundamental goals of these research activities is to investigate the entire system of process, microstructure and property through a combination of experimental and simulation-based approaches in order to achieve an improved physical understanding thereof. By adapting the process parameters in a targeted manner, the insights gained can be used to optimise material or structural behaviour, e.g. with regard to deformation and failure behaviour.
The professorship plays an active role in various national and international organisations such as the GAMM (International Association of Applied Mathematics and Mechanics) or the ZHM (Centre for Advanced Materials).
Key teaching focuses are in the fields of applied mechanics and material modelling, as well as in the provision of additional engineering basics.
- 2025
- Published
Enhancement of the mechanical properties of semi-stationary bobbin tool friction stir welded joints in AA2219 through post-weld heat treatment
Rezende, G. N., Bernardi, M., Hoffmann, M., Bergmann, L., Zepon, G. & Klusemann, B., 01.01.2025, In: Materials Science and Engineering: A. 920, 11 p., 147498.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Deformation by design: data-driven approach to predict and modify deformation in thin Ti-6Al-4V sheets using laser peen forming
Sala, S. T., Bock, F. E., Pöltl, D., Klusemann, B., Huber, N. & Kashaev, N., 01.2025, In: Journal of Intelligent Manufacturing. 36, 1, p. 639-659 21 p.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
An analytical predictor machine learning corrector scheme for modeling lateral flow in hot strip rolling
Hashemzadeh, A., Bock, F. E., Hol, C., Schutte, K., Cometa, A., Soyarslan, C., Klusemann, B. & Van Den Boogaard, T., 2025, Material Forming, ESAFORM 2025: The 28th International ESAFORM Conference on Material Forming – ESAFORM 2025 – held in Paestum (Italy), 7-9 May, 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Millersville: MaterialsResearchForum LLC, p. 2002-2011 10 p. (Materials Research Proceedings; vol. 54).Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
- Published
Comparison of different machine control modes during friction extrusion of AA2024
Rana, H., Chan, C., Suhuddin, U. F. H., Ben Khalifa, N. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 772-779 8 p. (Materials Research Proceedings; vol. 54).Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
- Published
Friction extrusion from AlMgSi machining waste at high extrusion ratio
Poy Ignacio, G., Rath, L., Suhuddin, U. F. H. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 735-744 10 p. (Materials Research Proceedings; vol. 54).Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
- Accepted/In press
GPU-accelerated meshfree computational framework for modeling the friction surfacing process
Elbossily, A., Kallien, Z., Chafle, R., Fraser, K. A., Afrasiabi, M., Bambach, M. & Klusemann, B., 2025, (Accepted/In press) In: Computational Particle Mechanics. 25 p.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Laser Beam Welding of Aeronautical Al-Cu-Li Sheets: Quasi-static Tensile Mechanical Performance and Quality Assessment of Welded Joints
Examilioti, T. N., Charalampidou, C. M. & Alexopoulos, N. D., 2025, In: Procedia Structural Integrity. 68, p. 756-761 6 p.Research output: Journal contributions › Conference article in journal › Research › peer-review
- Published
Liquid metal embrittlement in solid-state welding of Mg/galvanized steel
Chen, T., Wang, H., Fu, B., Huang, C., Shen, T., Suhuddin, U. F. H. R., Maawad, E., Klassen, T., Qin, G. & Klusemann, B., 2025, In: Materials Research Letters. 13, 7, p. 785-792 8 p.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Material flow during constrained friction processing and its effects on the local properties of AM50 rods
Caroline de Castro, C., Chen, T., de Campos Fernandes, D. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 1777-1785 9 p. (Materials Research Proceedings; vol. 54).Research output: Contributions to collected editions/works › Article in conference proceedings › Research › peer-review
- Accepted/In press
Performance of Polycrystalline Boron Nitride Tools during Orbital Friction Stir Welding of Clad Pipes
Ramos, F. D., Amavisca, C. V., Bergmann, L., Lemos, G. V. B., Reguly, A. & Klusemann, B., 2025, (Accepted/In press) In: Journal of Materials Engineering and Performance.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Refill friction stir spot welding: Effects of energy input on residual stresses and mechanical properties in AA6082-T6
Becker, N., Maawad, E. & Klusemann, B., 2025, In: Procedia Structural Integrity. 68, p. 776-781 6 p.Research output: Journal contributions › Conference article in journal › Research › peer-review
- 2024
- Published
Corrosion behavior of multi-layer friction surfaced structure from dissimilar aluminum alloys
Antunes Duda, E., Kallien, Z., da Silva Soares, S., Hernandez Schneider, T., Ribeiro Piaggio Cardoso, H., Vieira Braga Lemos, G., Falcade, T., Reguly, A. & Klusemann, B., 12.2024, In: Scientific Reports. 14, 1, 10 p., 9882.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Insight into layer formation during friction surfacing: Relationship between deposition behavior and microstructure
Hoffmann, M., Kallien, Z., Antunes Duda, E. & Klusemann, B., 12.2024, In: Materials Today Communications. 41, 13 p., 110337.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Analysis of mechanical properties and microstructure of single and double-pass friction stir welded T-joints for aluminium stiffened Panels
Wagner, D., Bernardi, M., Grassel, F., Chen, T., Schimanski, K., Bergmann, L. & Klusemann, B., 11.2024, In: Materials and Design. 247, 11 p., 113438.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Local and global mechanical properties of orbital friction stir welding on API X65 PSL2 steel / Inconel 625 clad pipes
Volff Amavisca, C., Vieira Braga Lemos, G., Dornelles Ramos, F., Bergmann, L., Reguly, A. & Klusemann, B., 10.2024, In: International Journal of Advanced Manufacturing Technology. 134, 7-8, p. 3325-3336 12 p.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Fatigue crack initiation and propagation in plain and notched PBF-LB/M, WAAM, and wrought 316L stainless steel specimens
Braun, M., Chen, T., Shen, J., Fassmer, H., Klusemann, B., Sheikhi, S., Ehlers, S., Müller, E., Sarmast, A. & Schubnell, J., 01.08.2024, In: Materials and Design. 244, 18 p., 113122.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Application of Friction Riveting technique for the assembly of electronic components on printed circuit boards (PCB)
Rodrigues, C. F., Boas, M. C. V., Blaga, L., Bartz, O. & Klusemann, B., 08.2024, In: International Journal of Advanced Manufacturing Technology. 133, 11-12, p. 5163-5173 11 p.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Feasibility study of friction stir joining of aluminium with carbon fibre reinforced thermoplastic composite
Malaske, L., Blaga, L. A., Bermann, L., Ahmad, B., Zhang, X. & Klusemann, B., 07.2024, In: Journal of Composite Materials. 58, 17, p. 1987-2003 17 p.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
Ductility and fracture behavior of cold spray additive manufactured zinc
Huang, C. J., Chen, T., Fu, B. L., Zhang, Z. M., List, A., Wiehler, L., Klusemann, B., Li, W. Y., Gärtner, F. & Klassen, T., 05.06.2024, In: Additive Manufacturing. 89, 16 p., 104310.Research output: Journal contributions › Journal articles › Research › peer-review
- Published
CALPHAD-based modeling of pressure-dependent Al, Cu and Li unary systems
Mathew, E., Chafle, R. & Klusemann, B., 01.06.2024, In: Calphad: Computer Coupling of Phase Diagrams and Thermochemistry. 85, 14 p., 102692.Research output: Journal contributions › Journal articles › Research › peer-review