Professorship for materials mechanics

Organisational unit: Professoship

Organisation profile

The professorship for materials mechanics with a focus on process simulation is a shared professorship carried out in cooperation with the Helmholtz-Zentrum hereon GmbH. In particular, this is concerned with the digital modelling of technological production processes and materials, whereby considerable focus is placed on local modification processes, solid state joining processes and forming processes. The modelling approaches which are used for these range from micromechanics (e.g. crystal plasticity and phase field simulations), to continuum mechanics for describing material behaviour, to approaches for complex process simulations.

Main research areas

At the same time, one of the main focuses of the activities carried out by the professorship at the Leuphana is the development and application of mathematical models (material models) for describing microstructure development and the deformation behaviour of various metallic materials across multiple length scales. These developments often take place in close conjunction with the experimental work being carried out at the hereon. The length scale and timescale on which the relevant processes in the material take place or on which these are modelled depends on the material, the process and the component. Over the past few years, the work group has built up a vast wealth of experience when it comes to modelling many material systems such as these. In addition to carrying out intense studies on deformation processes in metallic materials, the work group has also dealt with additional material systems such as metallic glasses and polymers.

At the Helmholtz-Zentrum hereon, the professorship deals specifically with the experimental study and process modelling of solid state joining processes and manufacturing processes which act on a local level. Some named examples of these are joining processes such as friction stir welding and laser welding, as well as additive manufacturing processes such as friction welding and laser deposition welding. This is accompanied by local modification processes for the targeted adjustment of residual stresses (residual stress engineering), such as laser shock peening and hammer peening. One of the fundamental goals of these research activities is to investigate the entire system of process, microstructure and property through a combination of experimental and simulation-based approaches in order to achieve an improved physical understanding thereof. By adapting the process parameters in a targeted manner, the insights gained can be used to optimise material or structural behaviour, e.g. with regard to deformation and failure behaviour.

The professorship plays an active role in various national and international organisations such as the GAMM (International Association of Applied Mathematics and Mechanics) or the ZHM (Centre for Advanced Materials).

Key teaching focuses are in the fields of applied mechanics and material modelling, as well as in the provision of additional engineering basics.

  1. Published

    Friction extrusion from AlMgSi machining waste at high extrusion ratio

    Poy Ignacio, G., Rath, L., Suhuddin, U. F. H. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 735-744 10 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/worksArticle in conference proceedingsResearchpeer-review

  2. Published

    Liquid metal embrittlement in solid-state welding of Mg/galvanized steel

    Chen, T., Wang, H., Fu, B., Huang, C., Shen, T., Suhuddin, U. F. H. R., Maawad, E., Klassen, T., Qin, G. & Klusemann, B., 2025, In: Materials Research Letters. 13, 7, p. 785-792 8 p.

    Research output: Journal contributionsJournal articlesResearchpeer-review

  3. Published

    Material flow during constrained friction processing and its effects on the local properties of AM50 rods

    Caroline de Castro, C., Chen, T., de Campos Fernandes, D. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 1777-1785 9 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/worksArticle in conference proceedingsResearchpeer-review

  4. Published

    Comparison of different machine control modes during friction extrusion of AA2024

    Rana, H., Chan, C., Suhuddin, U. F. H., Ben Khalifa, N. & Klusemann, B., 2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 772-779 8 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/worksArticle in conference proceedingsResearchpeer-review

  5. Published

    Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application

    Shen, T., Piccoli, R., Hendler, L., Barbosa, A., Chen, T., Suhuddin, U., Cucco, M. & Klusemann, B., 07.2025, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Association of American Publishers, p. 1469-1478 10 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/worksArticle in conference proceedingsResearchpeer-review

  6. Published

    An analytical predictor machine learning corrector scheme for modeling lateral flow in hot strip rolling

    Hashemzadeh, A., Bock, F. E., Hol, C., Schutte, K., Cometa, A., Soyarslan, C., Klusemann, B. & Van Den Boogaard, T., 2025, Material Forming, ESAFORM 2025: The 28th International ESAFORM Conference on Material Forming – ESAFORM 2025 – held in Paestum (Italy), 7-9 May, 2025. Carlone, P., Filice, L. & Umbrello, D. (eds.). Millersville: MaterialsResearchForum LLC, p. 2002-2011 10 p. (Materials Research Proceedings; vol. 54).

    Research output: Contributions to collected editions/worksArticle in conference proceedingsResearchpeer-review

  7. Accepted/In press

    Performance of Polycrystalline Boron Nitride Tools during Orbital Friction Stir Welding of Clad Pipes

    Ramos, F. D., Amavisca, C. V., Bergmann, L., Lemos, G. V. B., Reguly, A. & Klusemann, B., 2025, (Accepted/In press) In: Journal of Materials Engineering and Performance.

    Research output: Journal contributionsJournal articlesResearchpeer-review

  8. Published

    Friction stir welding of the dissimilar materials AA6082 and AISI316 for marine applications

    Bergmann, L., Mello Callil, V., Meirelles Azevedo Gomes, E. V., Igor Lourenço De Souza, M., Caprace, J. D., dos Santos, J. F., Bergmann, J. P. & Klusemann, B., 06.2025, In: International Journal of Advanced Manufacturing Technology. 138, 7, p. 3007-3020 14 p.

    Research output: Journal contributionsJournal articlesResearchpeer-review

  9. Published

    Friction stir lap weld-brazing of AA7050 aluminium alloy to Ti6Al4V titanium alloy – Limitations in dissimilar metal joining

    Grassel, F. & Klusemann, B., 06.2025, In: Manufacturing Letters. 44, p. 37-41 5 p.

    Research output: Journal contributionsJournal articlesResearchpeer-review

  10. Published

    Effect of consumable stud microstructure on friction surfacing: Comparison between friction extruded and hot extruded AA2024 studs

    Aspes, P., Kallien, Z., Rath, L., Suhuddin, U. & Klusemann, B., 07.2025, In: Journal of Materials Processing Technology. 341, 14 p., 118862.

    Research output: Journal contributionsJournal articlesResearchpeer-review

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