Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application

Publikation: Beiträge in SammelwerkenAufsätze in KonferenzbändenForschungbegutachtet

Standard

Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application. / Shen, Tong; Piccoli, Rafael; Hendler, Leonardo et al.
28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Hrsg. / Pierpaolo Carlone; Luigino Filice; Domenico Umbrello. Association of American Publishers, 2025. S. 1469-1478 (Materials Research Proceedings; Band 54).

Publikation: Beiträge in SammelwerkenAufsätze in KonferenzbändenForschungbegutachtet

Harvard

Shen, T, Piccoli, R, Hendler, L, Barbosa, A, Chen, T, Suhuddin, U, Cucco, M & Klusemann, B 2025, Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application. in P Carlone, L Filice & D Umbrello (Hrsg.), 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Materials Research Proceedings, Bd. 54, Association of American Publishers, S. 1469-1478, 28th International ESAFORM Conference on Material Forming, ESAFORM 2025, Paestum, Italien, 07.05.25. https://doi.org/10.21741/9781644903599-159

APA

Shen, T., Piccoli, R., Hendler, L., Barbosa, A., Chen, T., Suhuddin, U., Cucco, M., & Klusemann, B. (2025). Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application. In P. Carlone, L. Filice, & D. Umbrello (Hrsg.), 28th International ESAFORM Conference on Material Forming, ESAFORM 2025 (S. 1469-1478). (Materials Research Proceedings; Band 54). Association of American Publishers. https://doi.org/10.21741/9781644903599-159

Vancouver

Shen T, Piccoli R, Hendler L, Barbosa A, Chen T, Suhuddin U et al. Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application. in Carlone P, Filice L, Umbrello D, Hrsg., 28th International ESAFORM Conference on Material Forming, ESAFORM 2025. Association of American Publishers. 2025. S. 1469-1478. (Materials Research Proceedings). doi: 10.21741/9781644903599-159

Bibtex

@inbook{30e4f666535645c5ac5ea052a785064c,
title = "Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application",
abstract = "This study investigates the hybrid joining of cast aluminum AlSi10Mg and DP600 steel using refill friction stir spot welding (refill FSSW) integrated with adhesive application. Box Behnken Design (BBD) was employed for experimental design, enabling a detailed statistical investigation of the effects of process parameters on joint strength and macrostructure. The final correlations for predicting joint strength in both non-adhesive and adhesive-assisted configurations were obtained through regression analysis. Pre-clamping techniques, including clamping ring and full tool pre-clamp methods, were employed to improve adhesive squeezing. The results demonstrate that adhesive-assisted joints achieve significantly higher lap-shear strength, exceeding twice the strength of joints without adhesive. The findings contribute to advancing refill FSSW for multi-material applications, particularly in automotive structures.",
keywords = "Adhesive Application, Cast Aluminum, Dissimilar Welding, Refill Friction Stir Spot Welding, Engineering",
author = "Tong Shen and Rafael Piccoli and Leonardo Hendler and Andre Barbosa and Ting Chen and Uceu Suhuddin and Massimo Cucco and Benjamin Klusemann",
note = "Publisher Copyright: {\textcopyright} 2025, Association of American Publishers. All rights reserved.; 28th International ESAFORM Conference on Material Forming, ESAFORM 2025 ; Conference date: 07-05-2025 Through 09-05-2025",
year = "2025",
month = jul,
doi = "10.21741/9781644903599-159",
language = "English",
isbn = "9781644903599",
series = "Materials Research Proceedings",
publisher = "Association of American Publishers",
pages = "1469--1478",
editor = "Pierpaolo Carlone and Luigino Filice and Domenico Umbrello",
booktitle = "28th International ESAFORM Conference on Material Forming, ESAFORM 2025",
address = "United States",

}

RIS

TY - CHAP

T1 - Hybrid joining of cast aluminum and sheet steel using refill friction stir spot welding with strength enhancement via adhesive application

AU - Shen, Tong

AU - Piccoli, Rafael

AU - Hendler, Leonardo

AU - Barbosa, Andre

AU - Chen, Ting

AU - Suhuddin, Uceu

AU - Cucco, Massimo

AU - Klusemann, Benjamin

N1 - Publisher Copyright: © 2025, Association of American Publishers. All rights reserved.

PY - 2025/7

Y1 - 2025/7

N2 - This study investigates the hybrid joining of cast aluminum AlSi10Mg and DP600 steel using refill friction stir spot welding (refill FSSW) integrated with adhesive application. Box Behnken Design (BBD) was employed for experimental design, enabling a detailed statistical investigation of the effects of process parameters on joint strength and macrostructure. The final correlations for predicting joint strength in both non-adhesive and adhesive-assisted configurations were obtained through regression analysis. Pre-clamping techniques, including clamping ring and full tool pre-clamp methods, were employed to improve adhesive squeezing. The results demonstrate that adhesive-assisted joints achieve significantly higher lap-shear strength, exceeding twice the strength of joints without adhesive. The findings contribute to advancing refill FSSW for multi-material applications, particularly in automotive structures.

AB - This study investigates the hybrid joining of cast aluminum AlSi10Mg and DP600 steel using refill friction stir spot welding (refill FSSW) integrated with adhesive application. Box Behnken Design (BBD) was employed for experimental design, enabling a detailed statistical investigation of the effects of process parameters on joint strength and macrostructure. The final correlations for predicting joint strength in both non-adhesive and adhesive-assisted configurations were obtained through regression analysis. Pre-clamping techniques, including clamping ring and full tool pre-clamp methods, were employed to improve adhesive squeezing. The results demonstrate that adhesive-assisted joints achieve significantly higher lap-shear strength, exceeding twice the strength of joints without adhesive. The findings contribute to advancing refill FSSW for multi-material applications, particularly in automotive structures.

KW - Adhesive Application

KW - Cast Aluminum

KW - Dissimilar Welding

KW - Refill Friction Stir Spot Welding

KW - Engineering

UR - http://www.scopus.com/inward/record.url?scp=105008074953&partnerID=8YFLogxK

U2 - 10.21741/9781644903599-159

DO - 10.21741/9781644903599-159

M3 - Article in conference proceedings

AN - SCOPUS:105008074953

SN - 9781644903599

T3 - Materials Research Proceedings

SP - 1469

EP - 1478

BT - 28th International ESAFORM Conference on Material Forming, ESAFORM 2025

A2 - Carlone, Pierpaolo

A2 - Filice, Luigino

A2 - Umbrello, Domenico

PB - Association of American Publishers

T2 - 28th International ESAFORM Conference on Material Forming, ESAFORM 2025

Y2 - 7 May 2025 through 9 May 2025

ER -

DOI