Bridge design influences on the pressure conditions in the welding chamber for porthole die extrusion

Publikation: Beiträge in SammelwerkenAufsätze in KonferenzbändenForschungbegutachtet

Authors

  • Francesco Gagliardi
  • Martin Schwane
  • Teresa Citrea
  • Matthias Haase
  • Noomane Ben Khalifa
  • A. Erman Tekkaya

Porthole die extrusion of lightweight alloys is used for the production of profiles, which may have complex cross section geometries. The mechanical properties of these profiles are deeply affected by the seam welds, which are generated in hollow profiles along the whole length. The seam welds result from the rejoining of the material streams in the welding chamber of the porthole die. The joining phase and hence the seam weld quality are strongly influenced by the temperature and the pressure conditions in the welding chamber. Those process conditions can be adjusted by a proper die design. In this work, the focus lies on the feeder section of the extrusion die, which consists of a set of bridges, whose shapes influence the material entry in the welding chamber. A numerical study was carried out to investigate different bridge shapes with regard to the pressure inside the welding chamber and the punch load. Subsequently, the volume of the bridge was fixed to isolate and better investigate the influence of the shape. It was observed that bridge designs leading to higher flow distortion cause higher pressure decrement along the welding plane and, consequently, degradation of the welding conditions.

OriginalspracheEnglisch
TitelMetal Forming 2014
HerausgeberFabrizio Micari, Livan Fratini
Anzahl der Seiten8
Band622-623
VerlagTrans Tech Publications
Erscheinungsdatum2014
Seiten87-94
ISBN (Print)978-3-03835-193-1
ISBN (elektronisch)978-3-03826-576-4, 978-3-03795-889-6
DOIs
PublikationsstatusErschienen - 2014
Extern publiziertJa
Veranstaltung15th International Conference on Metal Forming 2014 - Palermo, Italien
Dauer: 21.09.201424.09.2014
Konferenznummer: 15