Analysis of the Influence of Fibers on the Formability of Metal Blanks in Manufacturing Processes for Fiber Metal Laminates

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Analysis of the Influence of Fibers on the Formability of Metal Blanks in Manufacturing Processes for Fiber Metal Laminates. / Mennecart, Thomas; Gies, Sören; Ben Khalifa, Noomane et al.
in: Journal of Manufacturing and Materials Processing, Jahrgang 3, Nr. 1, 2, 03.2019.

Publikation: Beiträge in ZeitschriftenZeitschriftenaufsätzeForschungbegutachtet

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@article{db4664401d2542beaec98f983b6d3541,
title = "Analysis of the Influence of Fibers on the Formability of Metal Blanks in Manufacturing Processes for Fiber Metal Laminates",
abstract = "In the one-step manufacturing process for fiber metal laminate parts, the so-called in situ hybridization process, the fabrics are interacting with metal blanks. During deep drawing, the liquid matrix is injected between the metal sheets through the woven fiber layers. The metal blanks can be in contact with dry or with infiltrated fibers. The formability of the blanks is influenced by the variation of the starting time of injection. The reason for that is that, due to high contact forces, the fibers are able to deform the metal surface locally, so that movement and the strain of the blanks is inhibited. To investigate the influence of different fibers on the formability of metals, Nakazima tests are performed. In these tests, two metal blanks are formed with an interlayer of fibers. The results are compared with the formability of two blanks without any interlayer. It is shown that in with fibers between sheets, the formability decreases compared to the formability of two metal blanks without interlayers. Based on a simplified numerical model for different types of fibers, the interactions of the fibers with the metal blank are analyzed. It could be shown that the friction due to contact has more influence than the friction due to the form fit caused by the imprints.",
keywords = "Engineering, Deep drawing, Fiber metal laminates, Formability",
author = "Thomas Mennecart and S{\"o}ren Gies and {Ben Khalifa}, Noomane and Tekkaya, {A. Erman}",
note = "Funding Information: Funding: This research was funded by DFG (Deutsche Forschungsgemeinschaft) within the project BE 5196/4-1. Publisher Copyright: {\textcopyright} 2019 by the authors.",
year = "2019",
month = mar,
doi = "10.3390/jmmp3010002",
language = "English",
volume = "3",
journal = "Journal of Manufacturing and Materials Processing",
issn = "2504-4494",
publisher = "MDPI AG",
number = "1",

}

RIS

TY - JOUR

T1 - Analysis of the Influence of Fibers on the Formability of Metal Blanks in Manufacturing Processes for Fiber Metal Laminates

AU - Mennecart, Thomas

AU - Gies, Sören

AU - Ben Khalifa, Noomane

AU - Tekkaya, A. Erman

N1 - Funding Information: Funding: This research was funded by DFG (Deutsche Forschungsgemeinschaft) within the project BE 5196/4-1. Publisher Copyright: © 2019 by the authors.

PY - 2019/3

Y1 - 2019/3

N2 - In the one-step manufacturing process for fiber metal laminate parts, the so-called in situ hybridization process, the fabrics are interacting with metal blanks. During deep drawing, the liquid matrix is injected between the metal sheets through the woven fiber layers. The metal blanks can be in contact with dry or with infiltrated fibers. The formability of the blanks is influenced by the variation of the starting time of injection. The reason for that is that, due to high contact forces, the fibers are able to deform the metal surface locally, so that movement and the strain of the blanks is inhibited. To investigate the influence of different fibers on the formability of metals, Nakazima tests are performed. In these tests, two metal blanks are formed with an interlayer of fibers. The results are compared with the formability of two blanks without any interlayer. It is shown that in with fibers between sheets, the formability decreases compared to the formability of two metal blanks without interlayers. Based on a simplified numerical model for different types of fibers, the interactions of the fibers with the metal blank are analyzed. It could be shown that the friction due to contact has more influence than the friction due to the form fit caused by the imprints.

AB - In the one-step manufacturing process for fiber metal laminate parts, the so-called in situ hybridization process, the fabrics are interacting with metal blanks. During deep drawing, the liquid matrix is injected between the metal sheets through the woven fiber layers. The metal blanks can be in contact with dry or with infiltrated fibers. The formability of the blanks is influenced by the variation of the starting time of injection. The reason for that is that, due to high contact forces, the fibers are able to deform the metal surface locally, so that movement and the strain of the blanks is inhibited. To investigate the influence of different fibers on the formability of metals, Nakazima tests are performed. In these tests, two metal blanks are formed with an interlayer of fibers. The results are compared with the formability of two blanks without any interlayer. It is shown that in with fibers between sheets, the formability decreases compared to the formability of two metal blanks without interlayers. Based on a simplified numerical model for different types of fibers, the interactions of the fibers with the metal blank are analyzed. It could be shown that the friction due to contact has more influence than the friction due to the form fit caused by the imprints.

KW - Engineering

KW - Deep drawing

KW - Fiber metal laminates

KW - Formability

UR - http://www.scopus.com/inward/record.url?scp=85071905419&partnerID=8YFLogxK

U2 - 10.3390/jmmp3010002

DO - 10.3390/jmmp3010002

M3 - Journal articles

VL - 3

JO - Journal of Manufacturing and Materials Processing

JF - Journal of Manufacturing and Materials Processing

SN - 2504-4494

IS - 1

M1 - 2

ER -

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